Comeup CWS-80 User manual

Compact Winch

Thank you for purchasing a Winch. This manual covers operation and

maintenance of the winch. All information in this publication is based on the latest

production information available at the time of printing.

General Safety Precautions

A Winch is designed to give safe and dependable service if operated

according to the instructions. Read and understand this manual before installation and

operation of the winch.

Follow these general safety precautions:

˙Confirm that the winch complies with the using conditions.

˙Keep the winch secure strongly and the rope is not wound to be deviated to the drum.

˙Don't use unsuitable pulleys or accessories concerned.

˙Don't use unsuitable rope in construction , strength or having any defects.

˙Pay attention to the grounding , it provides a path of least resistance for electric current

to reduce the risk of shock.

˙Check the winch for smooth operation without load before loading operation.

˙Make sure the wire rope to be wound evenly in the first layer on the drum, rewind it if a

mixed windings in existence.

1.The winch is not to be used to life, support or otherwise transport personnel.

2.A minimum of five(5) wraps of rope around the drum is necessary to support the load

rated.

3.Come-Up takes no responsibility for the subsequent performance of mechanical

components if oil possessing properties other than what Come-Up recommends is

used

WARNING

I.SPECIFICATION

MODEL CWS-80 CWS-160 CWS-230

Lifting capacity kg

Wire rope top layer 80 160 230

first layer 30 22 14Lifting speed

m/min top layer 18 15 9

110V 0.8 × 8 1.2 × 12 1.3 × 13

Motor kw×A 220V~240V 0.8 × 4 1.2 × 6 1.3 × 6.5

Lifting height m 23 30 24

Wire rope ψmm x M 4 x 24 4.8 x 31 5 x 25

Power cord 2.0 mm2x 3c x 5M

Switch cord 1.25 mm2x 6c x 10M

STANDARD

ACCESSORIES

Swivel hook CHW-0032 x 1

CHW-0033 x 1

WARNING

1.The owner and/or the operator shall have an understanding of these operating instructions and the

following warning before operating the electrical winch. Failure to follow these warnings may

result in loss of load, damage to the winch, property damage, personal, or fatal injury.

2.Warning information shall be emphasized and understood. If the user is not fluent in English,

Instructions and warnings shall be read to and discussed with the user in the user’s native language

by the owner to make sure that the user comprehends the contents.

3.The owner shall retain this manual for further reference to important warnings, installation,

operating and maintenance instructions.

II. INSTALLMENT PRECAUTION

2.1 ENVIRONMENT PRECAUTION

WARNING

●The following environmental conditions may result in the possible causes of winch

trouble.

●Low temperature below -10oC, ●In a organic chemistry or

high temperature above 40oC or explosive power conditions.

humidity above 90% conditions.

●In heavy acid or salty conditions ※Cause explosion.

Cause malfunction of spare※

part.

●In the rain or snow ●In a heavy general powder

conditions.

Cause rust or short circuit.※

※Cause malfunction of

performances.

2.2 CONTINUOUS RATING

WARNING

●Never hoist over the rated percentage duty cycle.

The life of the winch is depending on the conditions of the load and working frequency.

In the long time operation, make sure to use the machine within its continuous ratings.

Continuous ratings means the working duty cycle (%ED) is subject to the rated voltage, rated

frequency and a 63% of rated load.

Percentage duty cycle (%ED)＝------------------ X 100 (%)

Tb + Ts

Tb: total sum of overall loadings operating hours.

Ts: total sum of stopping hours.

Tb+Ts=approximately 1 to 10 min

2.3 MOUNTING

The winch designed to be hanged or mounted on a firm or stable bar or a bracket CRH-0710 (as an

option).

When hanging, do not allow the body or load to be caught by any construction of frame, or other

obstruction.

Be sure to lock the hanger for extra safety.

2.4 PLUG INSERTION

2.4.1 Power core insertion

Insert the power plug into the power receptacle of

the winch, and tighten it by turning the locking ring,

clockwise.

Be sure to lock the cord by a holder. Do not allow

the cords to be caught by wire rope and drum.

The length of power cord is subject to the

distance of 20 meter, for any other case, please

use a power cord by 3.5 mm2to prevent a

considerable voltage drop to be happened.

The selection of power cord section

Section Maximum Length

2.0 mm220 m

3.5 mm235 m

2.4.2 Grounding

To prevent the risk of electric shock, the power plug must be

plugged into a matching outlet and grounded in good condition.

2.4.3 Switch cord connection

1)Insert the switch plug into the switch receptacle of the

winch and tighten it by turning the locking ring clockwise.

Be sure to hook the cord by a holder.

2)To extend the length of to switch cord EXC-0010 as an option,

please adopt a switch extention cord.

III. WORKING METHODS

3.1 PREPARATION BEFORE WORKING

●Be sure to carefully check all safety and environmental conditions.

●A minimum of five (5) wraps of wire rope wound around the drum is necessary.

A wire rope should be discarded and not be used again if rope shows sign

of excessive wear, too many broken wires, corrosion or other defects.

●Make sure to connect the main power source and grounding.

●It’s not safe to lift loads exceeding the rated load.

●Connect power source at rated voltage.

(It will cause maladjusted working if input voltage

falls out of rated voltage by +/- 10%)

3.2 UP AND DOWN SWITCHING

To lift a load, press ↑button and drum will rotate as shown below operation.

To lower a load, press ↓button and drum will rotate as shown below.

When the button is released , the drum will strop moving.

IV. HANDLING PRECAUTION

4.1 ENVIORNMENT PRECAUTION

WARNING

●Pay best attention to the following instruction . Obvious mistakes in operation may

result in personal inquiry or equipment damage.

●Never try to lift a load ●Never hitch a ride on the

more than the rated cap. hook, sling or load being

moving.

※Winches are not to be

used for lifting or

lowering people.

●Don’t work, walk or stand ●Always remain in

under an operating winch.. control. Never neglect

the winch while

actually hosting a

●While working , never stand load.

Under a lifting load or

Within the conveying area.

●Always look up when

working around winch,

there is potential ●Never gravitate a load

danger overhead. freely.

Be sure to lift a load※

vertically. Slack may

allow wires to be caught

in the drum.

●A minimum of five (5) wraps ●Prior to starting of use,

of rope around the drum is carry out the daily checking

necessary to support the without fail, and after

load rated. confirming the safety of

function.

●If having a counter rotation incurred, make sure to correct its rotation direction.

●Prior to lifting. Make sure to have a precise performance of brake. If any malfunction

of brake happened, stop the operation immediately.

●When load suspended ●Wire rope with one

in air, it will not or more of the following

allow to be welding. defects shall be removed

Never weld a load or replaced immediately.

while actually lifting 1)kink.

a load. 2)distortion.

3)corrosion.

4)showing sings of excessive

wear or of having broken

wires not less than 10 pcs.

●Stop the operation if there is any queer noise or vibration in the gear box to be happened.

●Do not connect the wire rope with the grounding of welding machine.

●While welding, do not have any contact with the welding objects because of having spark.

●Do not pull the switch ●Never plugging (instant

cord to move a load. reverse-wind) and inching.

●Do not over continuous

ratings.

●In order to prevent the layer down due to over loosening of rope,

irregular winding, etc., operate according to the suitable operating method.

●Use a winch by fixing so securely that the rope around the drum is

uneven.

●Be sure to fix a rope in the center of swivel hook.

●Be sure to stop operation immediately when the

wire rope become fully slackened.

●Avoid catching the hook or lifting a load on a fixed obstruction.

●Always leave the push button switch positioned

immediately after use.

●Make sure that the load being lifting are well

balanced and secured before starting.

●Avoid water splashes on

the push button switch.

●Never wrap the load with the wire rope.

V. MAINTENANCE AND REPLACEMENT

5.1 WIRE ROPE REPLACEMENT

5.1.1 Swivel hook

●Put a new wire rope through the hole of the round plate of swivel hook.

●Insert a sleeve pin through the thimble of wire rope.

●Insert a pin through the sleeve pin and bent it by a pliers.

5.1.2 Drum

●Let a new wire rope w/clamp through the limit lever and insert it into the

hole of the drum.

●Put a P.T. screw into the hole of the drum and tighten it by a hexagon wrenth.

●Press the ↑button to rotate the drum in the lifting direction.

●A uneven winding of wire rope may cause the load to be swing, thus

damaging the rope and reducing its life.

5.2 OIL LUBRICATION

Gear lubrication is an important component in insuring the

long life of your winch. The type of lubricant will have a great

influence. The gear oil your winch was shipped with is Castrol

Alpha Series, SP-220, a viscosity ( cSt ) is 226.14/19.5 at

40℃

℃℃

℃/100℃

℃℃

℃. Consult your local lubricant distributor on the

selection that best fits your climate and application.

The initial lubricant should be changed after the first 10 hours

of operation. Subsequent changes of 100 cc for CWS-80 and

250 cc for CWS-160/230 should be scheduled every 250 hours

of operation or annually.

5.3 CARBON BRUSH REPLACEMENT

WARNING

●Clean the accumulated powder of carbon brush periodically to ascertain the insulation

resistance up to 1MΩ.

●It is essential to check the carbon brush periodically.

If its length is left less than 7.5 mm resulting from

wearing, it is absolute necessary to replace carbon

brush immediately.

●While replacing, smoothly insert carbon brush into

carbon holder in the first place, then put brush cap

into the hole.

●Before tightening the carbon brush holder, make sure to

position O-ring.

●A set of carbon brush consists 2 piece of carbon brush.

Ascertain to replace 2 pcs of carbon brush on opposite

sides of winch body at the same time.

5.4 BRAKING

●Braking device are composed of a mechanic brake and a electronic generated

brake. The brake distance from the time of braking until stopping completely

should be within 1.5% of rope length to the wound in during 1 minute.

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