Comeup GIO 100 User manual

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Self-Recovery Winch

Model: GI

O

100

PN: 853841 12V DC

Introduction

Feature

Line pull: 4,535 kg / 10,000 lb wire rope first layer

Wire rope: 9.5 mm × 26 m (3/8” x 85.3’) galvanized aircraft A7 × 19

Brake: Exclusive brake design with No. 37C device

Clutch: Turn the mechanism lever for rapid wire rope payout

Control: Handheld pendant switch powers the winch

Unpacking

．Winch assembly……………………………………………………........1 pc

．Control box………………………………………….............................. 1 pc

．Remote control………………………………………………………….. 1 pc

．Wire rope with Clevis hook…………………………………………….. 1 pc

．Roller fairlead……………………………………………………………. 1 pc

．1.8 m (6′) 2 gauge battery lead…………………………………………1 pc

Read this manual carefully

You should carefully read and understand this manual before operating it.

Careless winch operation may result in personal injury hazards or property

damage.

Installation

Before using the winch, make sure all electrical components have no

corrosion or damaged; the environment

should be clear and dry.

Winch and roller fairlead mountings

It is very important that the winch will be

mounted on a flat and hard surface of

mounting channel in order to make sure the

motor, drum and gearbox housing are

aligned correctly.

Roller fairlead does not mount to the winch directly.

The wire rope shall be wound in an under-wound

orientation only.

Four (4) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings

(maximum) high tensile steel bolts must be used in order to sustain the

loads imposed on the winch mounting.

Two (2) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings

(maximum) high tensile steel bolts must be used for fastening the roller

fairlead into the mounting channel.

Wiring Diagram

Attach the black lead firmly to the negative (–) battery terminal and red lead

to the positive (+) battery terminal. The voltage drop for the winch motor must

not exceed 10% of the nominal voltage of 12V DC.

Nut fastening for motor & contactor

1.Holding the lower nut on the stub and fastening the upper nut clockwise.

2.The torque setting for nut is 14 N-m/124 lb-in.

Warning

．The winch is not intended to be used in any manner for the movement or

lifting of personnel.

．The rated line pull shown is based on the first layer of rope on the drum.

．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List

Item No. Description Part No. Qty

1 Motor 12V 883202 1

2 Motor coupling 883204 1

3 Tie bar kit 883641 2

4 Brake clutch base kit 883206 1

5 Drum bushing 880006 2

6 Drum kit 883207 2

7 Cone brake disc kit 883208 1

8 Gearbox support rack 883209 1

9 Grounding lead 883210 1

10 Wire rope 883212 1

11 1s

t

shaft 883214 1

12 ring gear kit 883215 1

13 3r

d

stage carrier 883216 1

14 2n

d

stage carrier 883217 1

15 1s

t

stage carrier 883218 1

16 1s

t

pinion 883219 1

17 Clutch kit 883220 1

18 Gear box kit 883221 1

19 Roller fairlead 883222 1

20 Mounting hardware 883223 1

21 Remote control 880025 1

22 Handsaver strap 880026 1

23 Control box 12V 883637 1

23-1 Remote socket kit 883235 1

23-2 Control pack 12V 883639 1

24 Clevis hook 881995 1

Winch Assembly

2019/07/12 Ver:0