Comeup GTD-800 User manual

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Table of contents

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Heavy Duty Hoist

Model: GTD-800

PN: 750925 12V

750955 24V

Introduction

Feature

Line lifting:

362 kg / 800 lb wire rope first layer

Wire rope:

4.0 mm × 18.3 m (5/32" × 60′) galvanized aircraft A7 × 19

Brake:

Mechanical spring applied and permanent motor

dynamic brakes together

Control:

Handheld pendant switch powers the hoist

Unpacking

．Hoist assembly……………………………………………………………

1 pc

．Control box………………………………………...................................

1 pc

．Remote control……………………………………………………………

1 pc

．Wire rope with hook………………………………………………………

1 pc

Read this manual carefully

You should carefully read and understand this manual before operating it.

Careless hoist operation may result in personal injury hazards or property

damage.

Information requesting or parts ordering

Please specify the following information:

．Hoist PN

．Part description

．Serial number

．Replacement part number

．Quantity for each part

Installation

Before using the hoist, make sure all electrical components have no corrosion

or damaged; the environment should be clear and dry.

Hoist mounting

Four (4) M8 x 25L 8.8 grade with 22 N-m torque settings (maximum) high

tensile steel bolts must be used in order to sustain the loads imposed on the

winch mounting.

Wire Rope Replacement

．Feed the end of the wire rope into anchor hole in the drum and make a

self-circle on the anchor pocket. Insert a wedge in the self-circle and tighten

the rope for securing purpose.

．Make sure the first layer of wire rope is tight and maintain a freeboard at least

1.5 x rope diameter.

．Wire rope shall be wound in an under-wound orientation only.

Wiring Diagram

Attach the black lead firmly to the negative (–)battery terminal and red lead to

the positive (+) battery terminal. The voltage drop for the winch motor must not

exceed 10% of the nominal voltage of 12V/24V DC.

Warning

．The operator shall always work in compliance with the operating instructions.

．Overload shall be forbidden and overload protection shall be required.

．Ban on transporting persons and excessive inching shall be avoided.

．Don’t try to move obstructed loads and side-pull of load is not allowed

．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List

Item No.

Description

Part No.

Qty

1

Motor 12V

882417

1

Motor 24V

882288

2

Motor couple kit

880988

1

3

Drum bushing

880990

2

4

Drum kit

882319

1

5

Tie bar kit

881007

1

6

Tie bar kit

881008

2

7

Gearbox support rack

880994

1

8

3rd stage carrier

880995

1

9

2nd stage carrier

880996

1

10

1st stage carrier

881009

1

11

2nd ring gear kit

880998

1

12

1st shaft kit

881010

1

13

Gearbox kit

882418

1

14

Gearbox rear cover kit

882320

1

15

Remote control

880025

1

16

Control box 12V

882313

1

Control box 24V

882314

16-1

Remote socket kit

880029

1

16-2

Control pack 12V

882315

1

Control pack 24V

882316

17

Mounting hardware

882545

1

18

Wire rope w/hook

882321

1

Hoist Assembly