Comeup DV-3500i User manual

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Utility Duty Winch

Model: DV-3500i

PN: 641101 12VDC 641105 12VDC 641371 24VDC

641233 24VDC 641236 12VDC

Introduction

Feature

Line pull: 1,588 kg / 3,500 lb wire rope first layer

Wire rope: 5.5 mm x 15.2 m (7/32" x 50') galvanized aircraft A7 × 19

Brake: Mechanical and dynamic brakes hold full load

Clutch: Raise the clutch level for rapid wire rope payout

Control: Handheld pendant switch powers the winch

Unpacking

．Integrated solenoid kit…………………………………………… 1 pc

．Remote control…………………………………………………… 1 pc

．Wire rope with hook……………………………………………… 1 pc

．Roller fairlead…………………………………………………….. 1 pc

．1.5 m battery leads………………………………………………… 1 pc

．Circuit breaker……………………………………………………… 1 pc

Read this manual carefully

You should carefully read and understand this manual before operating it.

Careless winch operation may result in personal injury hazards or property

damage.

Information requesting or parts ordering

Please specify the followings information:

．Winch PN ．Part descri

p

tion

．Serial number ．Re

p

lacement

p

art number

．Quantit

y

for each par

t

Installation

Before using the winch, make sure all electrical

components have no corrosion or damaged; the

environment should be clear and dry.

The voltage drop must not exceed 10% of the

nominal voltage of 12V or 24V under normal

operation condition.

Winch and roller fairlead mounting

Use the mounting hardware supplied to mount the winch on a flat

surface.

The motor, drum and gear housing must be properly aligned.

Wiring Diagram

The battery lead specifications for 12V winch are 6 AWG X 1.5 m (5’)

and 8 AWG X 1.5 m (5’) for 24V winch respectively.

Use a 5/16” bolt, nut and washer to attach the firmly to the bolts of

solenoid respectively.

Attach the red lead, positive (+), tightly to the circuit breaker markedAUX,

meanwhile, connect the copper plate to the other end of the circuit

breaker marked BAT.

Connect the copper plate to the connector of the battery.

Nut fastening for motor & solenoid

1.Holding the lower nut on the stub and fastening the upper nut clockwise.

2.The torque setting for motor nut M6 is 5.7 N-m / 50 lb-in and solenoid nut

M8 is 14 N-m / 124 lb-in.

Warning

The winch is not intended to be used in any manner for the movement or

lifting of personnel.

The pulling capacity shown is based on the wire rope first layer on the

drum.

The rope winding on the drum shall remain 5 wraps from the drum.

Parts List

Item No. Description Part No. Qty

1 Rear cover 880136 1

2 Remote socket kit 880137 1

3 Motor kit, 12V 880296 1

Motor kit, 24V 880297

4 Brake kit 880280 1

5 Gear box kit 880281 1

6 Ring gear 880141 1

7 1s

t

stage carrier 880283 1

8 2n

d

stage carrier 880284 1

9 3r

d

stage carrier 880285 1

10 Drum kit 880286 1

11 Base plate kit 881284 1

12 Clutch kit 880287 1

13 Wire rope w/hook 880298 1

14 Roller fairlead 880289 1

15 Mounting hardware 880290 1

16 Solenoid pack, 12V 880291 1

Solenoid pack , 24V 881290

17 Circuit breaker kit, 12V 880299 1

Circuit breaker kit, 24V 880300

18 Remote control 880295 1

19 Handsaver strap 880026 1

Winch Assembly

2019/03/29 Ver:9