ComAp ECON-4 Instruction manual

Written by Jiří Schiller

Prague, Czech Republic

ComAp a.s., U Uranie 1612/14a,

170 00 Prague 7, Czech Republic

Tel: +420 246 012 111

E-mail: [email protected], www.comap-control.com Global Guide

ECON-4

Digital Speed Governor

SW version 1.4.0

1 Document information 4

2 System overview 7

3 Applications overview 8

4 Installation and wiring 9

5 ECON-4 setup 22

6 Communication 40

7 Technical data 41

8 Appendix 43

ECON-4 1.4.0 Global Guide 2

Table of contents

1 Document information 4

1.1 Clarification of notation 4

1.2 About this guide 4

1.3 Legal notice 4

1.4 Symbols in this manual 6

2 System overview 7

2.1 Description of the governor system 7

2.1.1 Control by CAN-bus 7

3 Applications overview 8

3.1 Wiring overview 8

4 Installation and wiring 9

4.1 Package content 9

4.2 Module installation 10

4.2.1 Dimensions and mounting 10

4.3 Jumper position 11

4.4 Recommended wiring 12

4.4.1 General 12

4.4.2 Grounding 13

4.4.3 Power Supply 13

4.4.4 Binary inputs 13

4.4.5 Analog inputs 15

4.4.6 Analog output 17

4.4.7 Interface to actuators 18

4.4.8 Speed Pick-up 20

4.4.9 Communication wiring 20

5 ECON-4 setup 22

5.1 Quick start - how to set ECON4 and controller 22

5.1.1 Breakers feedback handling (CB request modes) 22

5.1.2 Speed control handling (Speed request modes) 23

5.2 Entering password 28

5.2.1 Modify password from WinScope 28

5.2.2 Modify password from GenConfig 28

5.3 Data 28

5.3.1 Data Binary inputs 28

ECON-4 1.4.0 Global Guide 3

5.3.2 Data Binary outputs 29

5.3.3 Data Analog inputs 29

5.3.4 Data Analog outputs 29

5.3.5 ECON adjustement for various types of actuators 29

5.4 ECON-4 configuration and PC tools 32

5.4.1 Setpoints adjustements in WinScope SW: 32

5.4.2 Econ-4 firmware update 33

5.5 ECON adjustement for various types of actuators 34

5.5.1 Adjustment for LINEAR actuator type (typically Woodward 34

5.5.2 Adjustment for LINEAR NO FDB actuator type (typically GAC, Woodward) 35

5.5.3 Adjustment for BRIDGE actuator type (typically Heinzmann) 35

5.6 Detailed fucntion 37

5.6.1 Block schematics - speed governor 37

6 Communication 40

6.1 Connection to ECON-4 40

7 Technical data 41

8 Appendix 43

8.1 Setpoints 44

8.1.1 List of setpoint groups 44

8.1.2 List of setpoints 45

8.1.3 Group: Engine StartGroup: ECON4-EngRPM 46

8.1.4 Group: Engine StartGroup: ECON4-EngStart 51

8.1.5 Group: Main PIDGroup: ECON-4-MainPID 53

8.1.6 Act type 1 – predefined for Woodward ITB 0-200 mA 69

8.1.7 Act type 2 – predefined for Woodward ITB PWM 71

8.1.8 Act type 3 –predefined for Woodward F-series PWM 71

8.1.9 Act type 4 – predefined for Heinzmann STG 10 72

8.1.10 Group: Analog sensors 72

8.1.11 List of tested actuators by ComAp 74

ECON-4 1.4.0 Global Guide 4

1 Document information

1.1 Clarification of notation 4

1.2 About this guide 4

1.3 Legal notice 4

1.4 Symbols in this manual 6

1.1 Clarification of notation

Note: This type of paragraph calls readers attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a

damage or improper function of the equipment if not performed correctly and may not be clear at

first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function

works.

1.2 About this guide

This guide describes usage of ECON-4 for control of engine. ECON-4 Global Guide provides basic information

how to install and operate ECON-4 Extension module.

1.3 Legal notice

This End User's Guide/Manual as part of the Documentation is an inseparable part of ComAp’s Product and

may be used exclusively according to the conditions defined in the “END USER or Distributor LICENSE

AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in

the “ComAp a.s. Standard terms for sale of Products and provision of Services” (Terms) and/or in the

“Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of

Complete Solutions” (Conditions) as applicable.

ComAp’s License Agreement is governed by the Czech Civil Code 89/2012 Col., by the Authorship Act

121/2000 Col., by international treaties and by other relevant legal documents regulating protection of the

intellectual properties (TRIPS).

The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide/Manual with

ComAp Control System Registered Products. The Documentation is not intended and applicable for any other

purpose.

Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves

the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its

use outside of the scope of the Terms or the Conditions and the License Agreement.

Licensed End User is entitled to make only necessary number of copies of the End User's Guide/Manual. Any

translation of this End User's Guide/Manual without the prior written consent of ComAp is expressly prohibited!

Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the

content, trustworthiness and quality of any such translation. ComAp will deem a translation equal to this End

ECON-4 1.4.0 Global Guide 5

User's Guide/Manual only if it agrees to verify such translation. The terms and conditions of such verification

must be agreed in the written form and in advance.

For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the

Documentation and to the Confidentiality rules please review and comply with the ComAp’s License

Agreement, Terms and Conditions available on www.comap-control.com.

1.4 Symbols in this manual

Battery

Breaker

Connector -

female

Connector -

male

Controller

simplified

ECON-4

simplified

Fuel

solenoid

Fuse

Fuse switch

Generator

schematic

Grounding

Jumper

Load

Mains

Pick - up

Resistor

adjustable

RS232

female

Starter

Voltage

measureme

ECON-4 1.4.0 Global Guide 6

ECON-4 1.4.0 Global Guide 7

2 System overview

2.1 Description of the governor system

ECON-4 is a flexible speed governor capable to operate in various configurations. Possible configurations can

be:

a. Control via CAN – it reads the values of control bits and required analog values from the CAN bus line and

not from its terminals (expect from BIN S4.6 Run/Stop, this signal must be present in all 3 modes)

b. Control via Binary signals

c. Control via Analogue and binary inputs.

Speed and power of a single fuel engine is always controlled by the actuator connected to ACT terminals or

Analog Output in case of actuator with 0-20mA(4-20mA) usage. This actuator can control a fuel rack for diesel

engines or a mixture throttle valve for gas engines.

ECON-4 ADV is advanced version, it is dedicated specially to control of engine in island operations where load

steps are expected.

2.1.1 Control by CAN-bus

ECON-4 can receive values of some binary and analog control inputs via CAN-bus communication line from

engine controller, (see setpoints Speed request (page 49) or CB request (page 50) for more information). This

arrangement can significantly simplify the wiring on site.

Control of speed request by CAN-bus is active only if setpoint Speed request (page 49) has value DATA

Control of GCB and MCB feedback by CAN-bus is active only if setpoint CB request (page 50) has value DATA.

6back to Table of contents

ECON-4 1.4.0 Global Guide 8

3 Applications overview

3.1 Wiring overview

6back to Table of contents

ECON-4 1.4.0 Global Guide 9

4 Installation and wiring

4.1 Package content 9

4.2 Module installation 10

4.3 Jumper position 11

4.4 Recommended wiring 12

6back to Table of contents

4.1 Package content

The package contains:

ECON-4 module

Terminal blocks

ECON-4 1.4.0 Global Guide 10

4.2 Module installation

4.2.1 Dimensions and mounting

Image 4.1 Dimensions, terminals and mounting

Note: ECON-4 unit is mounted on DIN rail 35 mm.

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