Clarke STRONG-ARM CML3 Quick reference guide

Hydraulic Motorcycle Lift.

Model CML3 & CML3 AIR

Part No: 7610143

ASSEMBLY & OPERATING

INSTRUCTIONS 1205

SPECIFICATIONS

Maximum Load ................................................................ 450kg (1000lbs)

Table Length (mm) .......................................................... 2200

Table Length - with Ramp (mm) .................................... 2790

Max. Table Height (mm) ................................................. 750

Net weight incl. wheel clamp ........................................ 145kg

Operating Temp. range .................................................. 4OC - 40OC

Operating Air Pressure (Air version only) ....................... 120-200psi (8-13bar)

DO NOT ENTER UNDER THE PLATFORM

UNLESS IT IS MECHANICALLY LOCKED

(see instructions)

DO NOT EXCEED MAXIMUM LOAD

450KG (1000LBS)

For Spare Parts and Service, please contact your nearest dealer,

or CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: Parts@clarkeinternational.com

SERVICE: [email protected]

PARTS & SERVICE CONTACTS

Thank you for purchasing this CLARKE Motorcycle Lift.

Before using this equipment, please read this instruction manual thoroughly, and follow all directions

carefully. By doing so, you will ensure your own safety, and that of others around you. Used carefully

and considerately, this Motorcycle lift will give you long and trouble free service.

SAFETY PRECAUTIONS

1. Only use the Lift for the purpose for which it was intended. Do not exceed its capacity

of 450kg.

2. Do not rely upon the Hydraulic Ram to support the Table. Always use the Locking Bar

(see Assembly instructions) to secure the table, in one of the two positions provided.

IMPORTANT!

NEVER enter under the platform unless it is mechaniclly locked using the safety bar

provided.

GUARANTEE

This product is guaranteed against faults in manufacture for 12 months from purchase

date. Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product has been abused or tampered with in any way, or

not used for the purpose for which it is intended.

The reason for return must be clearly stated.

This guarantee does not affect your statutory rights.

3. To provide stability when working, and

before putting the table under load,

always screw down the Stabilisers,

(See illustration).

NOTE: The castors are not designed to take the

weight of a fully loaded table. On no account

must you raise the table with a load on board,

unless the stabilisers are screwed down,

relieving the strain on the castors. The castors

are only designed to allow the Motorcycle Lift

to be moved easily and quickly around the

workshop.

4. Always use the Wheel Clamp to firmly secure the motorcycle front wheel.

5. On NO ACCOUNT must anyone ride a motorcycle on to the Table, as the Lift will not

withstand the additional weight, and will cause the Ramp and Table to buckle.

ASSEMBLY INSTRUCTIONS.

Using a clean, level area, unpack the equipment, laying out the loose items.

The Motorcycle lift is packed flat, that is to say, in its lowest position. It is fully assembled,

except for a few ancillary items, which are fitted as follows:

1. Attach the largest Foot Lever, (A), to its

square spigot on the base of the unit, with

the foot pedal facing upwards, and set at

approximately 10 o‘clock - looking side on.

2. Attach the Lowering Pedal (B) in the

manner shown in Fig.2.

3. Attach the Safety Plate (C), using the nuts,

bolts and washers provided. This plate is

essential to prevent accidental contact

with the lowering pedal which could result

in the lowering of the table.

4. Attach the two Casters (D), securing with

the nuts bolts and washers provided.

5. Attach the Ramp (E) by dropping the lugs

into the holes in the table and securing with

the ‘R’ clips provided.

6. CML3 - Pump the foot pedal very gently to

begin with, to ensure that all parts are free.

Continue to pump the pedal, and observe the

table rising. If any resistance is felt, investigate to

ensure that no part is jammed by a loose or stray

ancillary component.

7. When the Table is at its full height, it should be

possible to insert the Locking Bar (F), through

the hole in the Frame, (adjacent to the castor

assembly bracket), the corresponding holes in

each side of the Front Lifting Arm, and out

through the opposite side of the Frame.

The Locking Bar secures the table to

prevent any possibility of it lowering

for any reason, and to provide a

stable working platform.

8. Press the Lowering Lever (B) so that the

weight of the table is taken by the Locking

Bar.

9. Attach the Front Wheel clamps (G & H)

and stop Plate (J) in the manner shown in

Fig.4.

10. Attach the Lashing Eyes (K) - one to each

side as shown in Fig. 4

The lift is now fully assembled.

6A. CML3 AIR

Using all precautions with regard to using

Air equipment - REFER TO THE AIR

COMPRESSOR MANUAL, connect a

suitable air hose equiped with a snap on

type connector to the Hand Controller,

shown in Fig. 5.

The hand controller is located on the end

of the hose leading to the hydraulic ram.

Start the compressor with the outlet pressure set to zero, then open the outlet tap.

Set the output pressure to between 8 - 13 bar, depending upon compressor size.

Taking all precautions, as previously described, press down the operating lever of the

hand controller. The ram will begin to operate and the platform will rise. Be prepared to

release the lever immediately should any part of the lift become snagged.

Raise the platform to its maximum height, then proceed as described in para. 7 on page

NOTE: A 1HP (MIN) Air compressor is recommended for operation, although a 2HP machine

will increase the speed of operation.

To Lower the Lift

As the weight of the table is taken by the Locking Bar, it is necessary to pump the Foot

Lever slightly in order to take the strain, and then remove the Locking Bar,

Visually check under and around the Lift to ensure that no obstacle will interfere when

lowering the table.

Depress the Lowering Lever until the table is at its lowest position.

To manoeuvre the Lift around the workshop, screw up the stabilisers to allow the castors

to function. For storage purposes, always screw the stabilisers down, to take the weight

off the castors.

MAINTENANCE.

1. Periodically, check that all joints and pivots are clean and moving freely. Lubricate

all pivots and spindles, with light oil, using the oil holes provided.

2. Check the action of the hydraulic ram and inspect for leaks. If leaks are apparent,

do not use the Lift, but carry out or submit for repair before use.

3. Always carry out a visual check before use to ensure the lift is serviceable, never take

things for granted.

OPERATION

For safety purposes, loading the lift is essentially a two man operation.

DO NOT exceed the maximum lifting capacity of 450kg (1000lbs)

UNDER NO CIRCUMSTANCES must you ride a motorcycle on to the lift, and on no account

allow anyone to mount the motorcycle whilst it is on the table.

With the lift maneouvered to a suitable position

which allows adequate working space, screw

down the stabilisers in order to take the weight off

the casters and to prevent any possible movement

of the table whilst working.

With the wheel clamp wide open, lower the table

to its lowest position and with one person either side

of the motorcycle, position it on the table so that

the front wheel rests up against the Stop Plate.

Wind in the moveable wheel clamp to secure the

front wheel, and tighten.

Secure the machine with straps using the lashing

eyes, one each side of the table.

Before raising the table, check to ensure the motorcycle is perfectly stable.

Ensuring there is nothing to obstruct the table, press the raising lever repeatedly, or use the

air controller if fitted, and raise to an appropriate height to insert the safety bar.

NOTE: Two positions are provided into which the safety bar may be inserted, giving two

working heights.

With the safety bar correctly inserted, lower the table using the lowering foot lever to ensure

the full weight of the table is taken by the safety bar.

If the rear wheel is to be removed, ensure the motorcycle rests on its centre stand, and well

lashed down. Alternatively, a’Paddock Stand’ may be used to raise and secure the trailing

axle. The cover of the opening, at the rear of the table, may be removed to facilitate the

removal of the rear wheel.

IMPORTANT!

ENSURE THE FOLLOWING BEFORE COMMENCING WORK:

• The safety bar is inserted and the table lowered so that the safety

bar is taking the FULL weight of the table

• The motorcyle securely lashed.

• The stabilisers are screwed down to prevent the lift from moving.

PARTS DIAGRAM - CML3

PARTS DIAGRAM - CLM3 AIR

PARTS LIST

1 Hydraulic pump 1 HJCML30101

1 Hydraulic pump (AIR) 1 HJCML30101A

2 Link 1 HJCML30102

3 Pin 1 HJCML30103

4 R-pin 6 HJCML30104

5 Release valve spindle 1 HJCML30105

6 Link 1 HJCML30106

7 Pin 2 HJCML30107

9 Pump piston spindle 1 HJCML30109

10 Release foot pedal 1 HJCML30110

11 Lift foot pedal 1 HJCML30111

12 Bolt M6x16 8 HJCML30112

13 Washer 6mm 17 HJCML30113

14 Castor fork assembly 2 HJCML30114

15 Bolt M12x70 4 HJCML30115

16 Washer 12mm 8 HJCML30116

17 Bush 4 HJCML30117

18 Adjusting screw assy 2 HJCML30118

20 Lock washer 6mm 9 HJCML30120

21 Nut M6 9 HJCML30121

22 Locking bar 1 HJCML30122

23 Washer 10mm 22 HJCML30123

24 Bolt M10x20 4 HJCML30124

25 Lock washer 12mm 8 HJCML30125

26 Nut M12 8 HJCML30126

27 Spring 1 HJCML30127

28 Bush 4 HJCML30128

29 Bolt M12x40 4 HJCML30129

30 Nut M10 4 HJCML30130

32 Baffle plate 1 HJCML30132

33 Bolt M10x25 12 HJCML30133

34 Clamp Adjuster 1 HJCML30134

35 Platform 1 HJCML30135

36 Sliding plate 1 HJCML30136

37 Leading plate 1 HJCML30137

38 Front lifting arm 1 HJCML30138

39 Rear lifting arm 1 HJCML30139

40 Lifting arm spindle 1 HJCML30140

41 Bolt M8x12 5 HJCML30141

42 Nut M16 4 HJCML30142

43 Washer 14mm 2 HJCML30143

44 Front wheel 2 HJCML30144

46 Washer 16mm 2 HJCML30146

47 Cotter pin 2 HJCML30147

48 Connection 1 HJCML30148

49 Frame assembly(RH) 1 HJCML30149

50 Frame assembly(LH) 1 HJCML30150

51 Lifting arm top rod 1 HJCML30151

52 Front spindle 1 HJCML30152

53 Bolt M6x30 1 HJCML30153

54 Bolt M6x20 4 HJCML30154

55 Pump base 1 HJCML30155

56 Bolt M8x10 1 HJCML30156

57 Movable vise assy 1 HJCML30157

58 Stationary vise assy 1 HJCML30158

59 Rubber protector 2 HJCML30159

60 Bolt M6x8 24 HJCML30160

61 Plastic cover 4 HJCML30161

62 Protection Plate 1 HJCML30162

63 Lashing Eye 2 HJCML30163

64 Air Hose 1 HJCML30164

65 Air Controller 1 HJCML30165

No. Description Qty Part No: No. Description Qty Part No:

WHEN ORDERING SPARE PARTS, PLEASE SPECIFY

WHETHER FOR THE CML3 OR CML3AIR

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