Clarke CAT60 Installation and operation manual

OPERATING & MAINTENANCE

INSTRUCTIONS

GC0614

1/2”REVERSIBLE AIR DRILL

MODEL NO: CAT60

PART NO: 3110460

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Reversible Air Drill.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

IMPORTANT

Please read all of the safety and operating instructions carefully before using

this product. The following safety symbols are to be found on the machine.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Read this instruction

booklet carefully

before use.

Wear ear protection

Wear eye protection Wear dust mask.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the tool.

4. Do not operate the tool where there are flammable liquids or gases.

USE OF POWER TOOLS

1. Stay alert and use common sense - do not operate the drill when you are

tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the drill - Eye protectors must

provide protection from flying particles from the front and the side.

3. Always wear ear protectors when using the drill.

4. Do not overreach - Keep proper footing and balance at all times.

5. Never use any type of bottled gas as a source of power for the drill.

6. Do not connect the air supply hose with your finger on the trigger of the

drill.

7. Do not exceed the maximum pressure for the drill 90 psi / 6.2 bar.

8. Check hoses for leaks or worn condition before use, and ensure that all

connections are secure.

9. Keep the air supply hose away from heat, oil and sharp edges.

10. Do not use the tool for any other purpose than that described in this

manual.

11. Do not fit the tool to any stand or clamping device that may damage it.

12. Do not carry out any alterations or modifications to the tool.

13. Always disconnect from the air supply when:

• Performing any maintenance

• The drill is not in use.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The drill will be left unattended.

• Moving to another work area.

• Passing the drill to another person.

14. Never use the tool if it is defective or operating abnormally.

15. The drill should be serviced at regular intervals by qualified service

personnel.

16. Avoid damaging the drill for example by applying excessive force of any

kind.

17. ALWAYS maintain the tool with care. Keep it clean for the best and safest

performance.

18. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

19. Do not force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

20. Do not remove any labels. Damaged labels should be replaced.

21. This tool vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

TRANSPORTATION

1. Never carry the drill by the air supply hose.

2. Never carry the drill with your finger on the trigger.

STORAGE

1. When not in use the drill must be disconnected from the air supply and

stored in a dry place out of the reach of children (preferably in a locked

cabinet).

2. Avoid storing the drill in environments where the temperature is below 0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Chuck 4 1/4” BSP female air inlet

2 Auxiliary Handle 5 Forward/Reverse Switch

3Trigger

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

THE COMPRESSED AIR SUPPLY

AIR SUPPLY REQUIREMENTS

• Use only clean, dry, regulated compressed air as a power source.

• Air compressors used with the impact wrench must comply with the

appropriate European Community Safety Directives.

• A build-up of moisture or oil in the air compressor will accelerate

wear and corrosion in the impact wrench. ensure any moisture is

drained from the compressor daily and the inlet filter is kept clean.

• If an unusually long air hose is required, (over 8 metres), the line

pressure or the hose inside diameter may need to be increased.

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

• A typical air line layout is shown above. If an automatic in-line filter/

regulator is used, it will keep the tool in good condition, but should

be regularly checked and topped up with oil. SAE 10 oil should be

used, and the lubricator adjusted to approx 2 drops per minute.

• The minimum hose diameter should be 5/16”(8mm) ID and fittings

should have the same internal dimensions.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure to this tool does not exceed 90 psi

at the tool when running. Higher pressures and unclean air will

shorten the life of the tool due to faster wear and is a possible safety

hazard.

BEFORE USE

NOTE: Ensure the air supply is turned off.

1. If required, connect an in-line mini oiler to the tool.

• A mini oiler helps to prolong the life of the air tool. Remove the oil fill

screw from the side of the mini oiler and fill with Air-line Oil available

from your CLARKE dealer. Replace the screw before using the tool.

2. If a mini-oiler is not being used, run a few drops of oil through the tool

before use. It can be entered through the air inlet.

3. Connect a suitable hose to the

female air inlet as shown.

4. Connect the other end of the hose

to the air supply.

5. Turn on the air supply and check

for air leaks.

• Rectify any found before

proceeding.

Your air tool is now ready for use.

You can fit a whip hose with a quick fit coupling if required (available from

your Clarke dealer.)

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FITTING THE HANDLE

The CAT60 is supplied with an auxiliary

handle. To install it proceed as follows.

1. Slide the clamping ring over the

body of the drill., ensuring it rests

on the flat shoulder provided.

2. Screw the handle onto the

threaded part of the clamping ring

until the handle assembly is tight.

• The handle can be located at

any position around the drill by

loosening the handle grip and adjusting the position.

INSERTING/REMOVING THE DRILL BIT

1. Open the chuck jaws by gripping

the chuck key in one of the holes

in the chuck and turning it as

shown.

2. Make sure that the head of the

chuck key is located on the barrel

of the chuck.

3. Turn the chuck key until the chuck

jaws are open sufficiently to take

the drill bit.

4. Place the drill bit in the jaws of the

chuck as far as it will go.

5. Close the chuck jaws and tighten

to grip the drill bit by turning the

chuck key as shown.

6. Make sure that the chuck jaws are

fully closed and that the drill bit is

held firmly.

7. Your air drill is now ready for use.

Drill bit

Chuck jaws Close

Open

Chuck

key

jaws

Barrel

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

KEY FOR CHUCK

OPERATION

OPERATING THE AIR DRILL

1. Squeeze the trigger to start the

drill.

2. Release the trigger to stop the drill.

3. To change the direction of rotation

move the lever behind the trigger

from F to R.

4. Always ensure the drill has stopped

before putting it down.

DISCONNECTING THE AIR SUPPLY

Do not disconnect the air supply hose until the air supply has been shut down

and the compressed air released.

1. Refer to the compressor instruction manual for the procedure to shut down

and release the compressed air.

2. Once the pressure has been released, disconnect the air supply hose from

the air drill.

Store the tool safely in its box in a dry, secure environment.

MAINTENANCE

DAILY

1. Before use, drain water from the compressed air supply.

2. Pour a few drops of CLARKE airline oil, into the air inlet. This should be

carried out regardless of whether or not an in-line mini oiler is used. If an

WARNING: MAKE SURE THAT THE DRILL IS DISCONNECTED FROM THE AIR

SUPPLY BEFORE STARTING ANY CLEANING, OR MAINTENANCE

PROCEDURES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

inline mini oiler is not used, this procedure should be repeated after every

two to three hours of use.

WEEKLY

1. Check the air inlet screen filter for

blockage and clean if necessary.

CLEANING

1. Keep the body of the tool clean

and free from debris. Grit or gum

deposits in the tool may reduce

efficiency.

SERVICE AND REPAIR

If the tool runs erratically or becomes inefficient although the air supply is in

good order, it may be necessary to dismantle the tool. Such servicing and

repair work should be carried out by qualified service technicians.

PERFORMANCE

Please note that factors other than the tool may effect its operation and

efficiency such as reduced compressor output, excessive drain on the airline

moisture or restrictions in the air-line, or the use of connectors of improper size

or poor condition which will reduce air supply.

Grit or gum deposits inside the tool may also reduce its efficiency. This

condition can be corrected by cleaning out the air strainer and flushing out

the tool with gum solvent or oil, or failing this, the motor may require

dismantling.

**Clarke Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

When not in use, disconnect from air supply, clean tool and store in a safe, dry

place.

ACCESSORIES

A wide range of accessories is available including filter/regulators, lubricators,

high-pressure hoses (5 to 50 metres) etc.

Contact your CLARKE dealer for further information or CLARKE International

Service Department on 01992 565333.

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