Clarke CAT116 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0410

³/8” AIR DRILL

MODEL NO: CAT116

PART NO: 3110872

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as

waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of in a manner which is

compatible with the environment.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the air drill.

Make sure that any other persons in the work area are dressed suitably and

are wearing eye and ear protectors.

4. Do not operate the air drill where there are flammable liquids or gases.

5. Keep the air supply hose away from heat, oil and sharp edges.

6. Do not fit the air drill to any stand or clamping device that may damage

the tool.

USE

1. Stay alert and use common sense - Do not operate the air drill when you

are tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the air drill - Eye protectors must

provide protection from flying particles from the front and the side.

3. Always wear ear protectors when using the air drill.

4. Do not overreach - Keep proper footing and balance at all times.

5. Never use any type of bottled gas as a source of power for the air drill.

6. Do not connect the air supply hose with your finger on the trigger of the air

drill.

7. Do not exceed the maximum pressure for the air drill: 90 psi / 6.2 bar.

8. Check hoses for leaks or worn condition before use, and ensure that all

connections are secure.

9. Do not use the air drill for any other purpose than that described in this

book.

10. Do not carry out any alterations or modifications to the air drill.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

11. Always disconnect from the air supply when:

• Performing any maintenance

• The air drill is not in use.

• The air drill will be left unattended.

• Moving to another work area.

• Passing the air drill to another person.

12. Never use the air drill if it is defective or operating abnormally.

13. The air drill should be serviced at regular intervals by qualified service

personnel.

14. Avoid damaging the air drill for example by applying excessive force of

any kind.

15. ALWAYS maintain the tool with care. Keep it clean for best and safest

performance.

16. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

17. DO NOT force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

18. Do not remove any labels. Damaged labels should be replaced.

19. This tool vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

TRANSPORTATION

1. Never carry the air drill by the air supply hose.

2. Never carry the air drill with your finger on the trigger.

STORAGE

1. When not in use the air drill must be disconnected from the air supply and

stored in a dry place out of the reach of children (preferably in a locked

cabinet).

2. Avoid storing the air drill in environments where the temperature is below

0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1Chuck 4Handle

2 Trigger 5 Air hose connector

3OilPort

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

AIR SUPPLY

• Use only clean, dry, regulated compressed air as a power source for

the air drill.

• Air compressors used with the air drill must comply with the

appropriate European Community safety directives.

• A build up of moisture or oil in the air compressor will accelerate

wear and corrosion in the air drill.

• Never exceed the maximum operating pressure for the air drill.

AIR HOSE

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

RECOMMENDED AIR SUPPLY CONNECTION

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. Remove the travel plug from the

air hose socket.

2. Connect a suitable hose to the air

drill as shown, use the adapter

supplied if required.

3. Connect the other end of the hose

to the compressor.

4. Your air drill is now ready for use.

You can fit a whip hose with a quick fit

coupling if required (available from your Clarke dealer.)

INSERTING/REMOVING THE DRILL BIT

1. Open the chuck jaws by inserting

the chuck key in one of the holes

in the chuck and turning it as

shown.

2. Make sure that the head of the

chuck key is located on the barrel

of the chuck.

3. Turn the chuck key until the chuck

jaws are open sufficiently to take

the drill bit.

4. Place the drill bit in the jaws of the

chuck as far as it will go.

5. Close the chuck jaws and tighten

to grip the drill bit by turning the

chuck key as shown.

6. Make sure that the chuck jaws are

fully closed and that the drill bit is

held firmly.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Drill bit

Chuck jaws Close

Open

Chuck

key

jaws

Barrel

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

OPERATING THE AIR DRILL

1. Squeeze the trigger switch to start

the drill.

2. Wait until the drill is running at its

maximum speed before applying

it carefully to the workpiece.

3. Release the trigger switch to stop

the drill.

DISCONNECTING THE AIR SUPPLY

Do not disconnect the air supply hose until the compressor has been shut

down and the compressed air released.

1. Refer to the compressor instruction book for the procedures to shut down

and release the compressed air.

2. Once the pressure has been released, disconnect the air supply hose from

the air drill.

3. Store the air drill safely in a dry, secure environment.

ACCESSORIES

A wide range of accessories are available, including Filter/Regulators,

Lubricators, High Pressure Hoses (5 to 100 Metres), etc.

Contact your CLARKE dealer for further information, or CLARKE International

Sales Department on 01992 565 333.

WARNING: MAKE SURE THAT THE CHUCK KEY HAS BEEN REMOVED

BEFORE USING THE DRILL.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

DAILY

• Drain water from air tank, air line and compressor.

• Pour a few drops of CLARKE air line oil, into the air inlet. This should be

carried out regardless of whether or not an air line lubricator is used.

If an air line lubricator is not used, this procedure should be repeated

after every two to three hours of use.

WEEKLY

• Check the air inlet screen filter and clean if necessary.

• Remove the grub screw and

insert a few drops of oil into the

oil port on the side of the air

drill.

CLEANING

• Keep the body of the air drill

clean and free from debris, grit

or gum deposits in the tool may

reduce efficiency.

SERVICE AND REPAIR

• All servicing and repair must be carried out by qualified service

technicians.

NOTES

• Please note that factors other than the tool may effect its operation

and efficiency such as reduced compressor output, excessive drain

on the airline, moisture or restrictions in the line, or the use of

connectors of improper size or poor condition which will reduce air

supply.

• **Clarke air line oil (part no. 3050825) is available from your CLARKE

dealer.

WARNING: MAKE SURE THAT THE AIR DRILL IS DISCONNECTED FROM THE

AIR SUPPLY BEFORE STARTING ANY CLEANING, OR MAINTENANCE

PROCEDURES.

Grub

Scre

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

STORAGE

• If the tool is to be stored, or is idle for longer than 24 hours, run a few

drops of Clarke air line oil into the air inlet, and run the tool for 5

seconds in order to lubricate the internal parts.

• When not in use, disconnect from air supply, clean tool and store in

a safe,dry place.

SPECIFICATIONS

Model Number CAT116

Min. Hose Size (ID) 10 mm

Average Air Consumption 6 cfm

Operating Air Pressure 90 psi (6.2 bar)

Chuck Size 1.5 - 10 mm

Maximum Speed 1800 rpm

Sound Pressure Level (LpA dB) 86.5 dB(A)

Sound Power Level (LwA dB) 97.5 dB(A)

Vibration Levels 1.2 m/s2 at the Main Handle

K = 0.41 m/s2

Dimensions (L x W x H) 191 x 42 x 144 mm

Weight 1.27 Kg

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