Cisco ASR 9010 Instruction Manual
Unpacking and Installing the Chassis
This chapter describes how to unpack and install the chassis into a rack.
•Pre-Installation Considerations and Requirements, on page 1
•Installation Overview, on page 1
•Unpacking the Router, on page 3
•Removing Components Before Installing the Chassis, on page 20
•Rack-Mounting the Router Chassis, on page 48
•Supplemental Bonding and Grounding Connections, on page 64
•Installing Chassis Accessories, on page 68
Pre-Installation Considerations and Requirements
Before you perform any procedures in this chapter, review the following sections:
Observe the guidelines for preventing electrostatic discharge (ESD) damage described in Preventing Electrostatic
Discharge Damage.
See the Regulatory Compliance and Safety Information for the Cisco ASR 9000 Series Router document for
additional safety and compliance information,
This router is not designed to be installed as a shelf-mounted or a free-standing router. The router must be
installed in a rack that is secured to the building structure. You must install the router in either a telco-style
frame or a 4-post equipment rack.
Caution
Installation Overview
The following figure shows how the Cisco ASR 9010 Router is shipped and strapped to a shipping pallet.
Unpacking and Installing the Chassis
1
Figure 1: Cisco ASR 9010 Router Packaged on a Shipping Pallet
A fully equipped router with six power modules can weigh as much as 375 lbs (170.5 kg); an empty chassis
weighs 150 lbs (67.8 kg). The chassis is designed to be lifted by two persons after you remove some of the
components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting the chassis.
See Removing Components Before Installing the Chassis, on page 20 for procedures to remove these
components.
Required Tools and Equipment
Before you begin the rack-mount installation, you must read and understand the information in the
Rack-Mounting and Air Flow Clearance Guidelines, page 1-24 , and have the following tools and equipment:
• ESD-preventive wrist strap
• Number 1 and number 2 Phillips screwdrivers
• 1/4-inch (6.35-mm) and 3/16-inch (4.5-mm) flat-blade screwdrivers
• Tape measure
• Level (optional)
Unpacking and Installing the Chassis
2
Unpacking and Installing the Chassis
Required Tools and Equipment
• Minimum of 10 slotted binderhead screws (usually provided with the rack) to secure the chassis to the
mounting flanges (also called rails ) in the rack. Five screws should be installed on each side of the
chassis.
• 11/16-inch (17.46-mm) wrench (for chassis hold-down bolts and pallet hold-down bracket bolts)
• 3/4-inch (19-mm) socket and ratchet wrench
Unpacking the Router
The following instructions describe how to unpack the Cisco ASR 9000 Series Router from its shipping
container.
Unpacking the Cisco ASR 9006 Router
Follow these steps to unpack the Cisco ASR 9006 Router from its shipping container (see the figure below).
Procedure
Step 1 Cut the straps that secure the cardboard shipping container to the pallet.
Step 2 Remove the cardboard shipping container.
Step 3 Remove the packaging material (see the figure below).
a) Remove the foam packaging material from the top of the router.
b) Remove all screws that secure the four hold-down brackets to the router chassis. The forward hold-down
brackets are secured to the router mounting brackets by two screws. The rear hold-down brackets are
secured to the chassis by four screws.
c) Remove two bolts per hold-down bracket that secure the brackets to the pallet.
Unpacking and Installing the Chassis
3
Unpacking and Installing the Chassis
Unpacking the Router
Figure 2: Unpacking the Cisco ASR 9006 Router from the Shipping Container and Pallet
Chassis accessories7Cardboard
packaging container
4Top cardboard
packaging cap
1
Foam packaging
material- top cap
8Cardboard accessory
tray
5Three packaged
power modules
2
Hold-down brackets
(four places)
9Accessories and
power cables
6Cardboard
packaging dividers
3
Unpacking and Installing the Chassis
4
Unpacking and Installing the Chassis
Unpacking the Cisco ASR 9006 Router
Step 4 Remove components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting
or moving the chassis. See Removing Components Before Installing the Chassis, on page 20 for more
information.
Step 5 Save the packaging materials in case the router needs repackaging or shipping.
Unpacking the Cisco ASR 9010 Router
Follow these steps to unpack the Cisco ASR 9010 Router from its shipping container.
Procedure
Step 1 Cut the straps that secure the cardboard shipping container to the pallet.
Step 2 Remove the cardboard shipping container.
Step 3 Remove the packaging material.
a) Remove the foam packaging material from the top of the router.
b) Remove all screws that secure the four hold-down brackets to the router chassis. The forward hold-down
brackets are secured to the router mounting brackets by two screws. The rear hold-down brackets are
secured to the chassis by four screws. Save these four screws used to hold the rear bracket to the chassis
to use later to attach the ground strap.
Step 4 Remove two bolts per hold-down bracket that secure the brackets to the pallet.
Unpacking and Installing the Chassis
5
Unpacking and Installing the Chassis
Unpacking the Cisco ASR 9010 Router
Figure 3: Unpacking the Cisco ASR 9010 Router from the Shipping Container and Pallet
Rear hold-down
bracket secured
by four screws to
the chassis, and
by two bolts to
the pallet (two
places)
3Front hold-down
bracket secured
by two screws to
the chassis
mounting
brackets, and by
two bolts to the
pallet (two
places)
2Foam packaging
material- top cap
1
Step 5 Remove components, such as line cards and the fan tray, to reduce the weight before lifting or moving the
chassis. See the Removing Components Before Installing the Chassis for more information.
Step 6 Save the packaging materials in case the router needs repackaging or shipping.
Unpacking and Installing the Chassis
6
Unpacking and Installing the Chassis
Unpacking the Cisco ASR 9010 Router
Unpacking the Cisco ASR 9904 Router
Follow these steps to unpack the Cisco ASR 9904 Router from its wooden shipping container.
Procedure
Step 1 Cut the straps that secure the cardboard shipping container to the pallet.
Step 2 Remove the corrugated top shipping container.
Step 3 Remove the accessories and corrugated packing accessory tray.
Step 4 Remove the packing material (see the figure below).
a) Remove the foam packaging material from the top of the router.
b) Remove the plastic covering from the router and remove it from the bottom foam.
Figure 4: Unpacking the Cisco ASR 9904 Router from the Shipping Container and Pallet
Unpacking and Installing the Chassis
7
Unpacking and Installing the Chassis
Unpacking the Cisco ASR 9904 Router
Cardboard shipping
container
7Foam packaging
material(top cap)
4Shipping pallet1
Foam packaging
material (bottom
cap)
5Top corrugated
packaging cap
2
Corrugated
packaging (lower
tray)
6Corrugated
packaging accessory
tray
3
Step 5 Remove components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting
or moving the chassis. See Removing Components Before Installing the Chassis, on page 20 for more
information.
Step 6 Save the packaging materials in case the router needs repackaging or shipping.
Unpacking the Cisco ASR 9906 Router
Follow these steps to unpack the Cisco ASR 9906 Router from its shipping container (see the figure below).
Procedure
Step 1 Cut the straps that secure the cardboard shipping container to the pallet.
Step 2 Remove the three connecting clips.
Step 3 Remove the cardboard shipping container.
Step 4 Remove the accessory tray and chassis accessories.
Step 5 Remove the packaging material (see the figure below).
a) Remove the foam packaging material from the top of the router.
b) Remove all screws that secure the two hold-down brackets to the router chassis.
c) Remove four bolts per hold-down bracket that secure the brackets to the pallet.
Unpacking and Installing the Chassis
8
Unpacking and Installing the Chassis
Unpacking the Cisco ASR 9906 Router
Figure 5: Unpacking the Cisco ASR 9906 Router from the Shipping Container and Pallet
Shipping pallet5Straps1
Hold-down bracket and
screws
6Connecting clips2
Cardboard accessory tray
and chassis accessories
7Top cardboard packaging
cap
3
Cardboard packaging
container
8Foam packaging material4
Step 6 Remove components, such as line cards, power supplies, and the fan tray, to reduce the weight before lifting
or moving the chassis. See Removing Components Before Installing the Chassis, on page 20 for more
information.
Step 7 Save the packaging materials in case the router needs repackaging or shipping.
Unpacking and Installing the Chassis
9
Unpacking and Installing the Chassis
Unpacking the Cisco ASR 9906 Router
Unpacking the Cisco ASR 9910 Router
Follow these steps to unpack the Cisco ASR 9910 Router from its shipping container.
Procedure
Step 1 Cut the straps that secure the cardboard shipping container to the pallet.
Step 2 Remove the cardboard shipping container.
Step 3 Remove the packaging material (see the figure below).
a) Remove the foam packaging material from the top of the router.
b) Remove all screws that secure the two brackets to the router chassis. Save these screws used to hold the
bracket to the chassis to use later to attach the ground strap.
Step 4 Remove two bolts per hold-down bracket that secure the brackets to the pallet.
Unpacking and Installing the Chassis
10
Unpacking and Installing the Chassis
Unpacking the Cisco ASR 9910 Router
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6
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