Cisco ONS 15454 Manual

CHAPTER

1-1

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Install the Shelf and Backplane Cable

This chapter provides procedures for installing the Cisco ONS 15454. To view a summary of the tools

and equipment required for installation, see the “Required Tools and Equipment” section on page 1-2.

Before You Begin

This section lists the chapter procedures (NTPs). Turn to a procedure for applicable tasks (DLPs).

1. NTP-A1 Unpack and Inspect the ONS 15454 Shelf Assembly, page 1-4—Complete this procedure

before continuing with the “NTP-A2 Install the Shelf Assembly” procedure on page 1-5.

2. NTP-A2 Install the Shelf Assembly, page 1-5—Complete this procedure to install the shelf

assembly in a rack.

3. NTP-A3 Open and Remove the Front Door, page 1-12—Complete this procedure to access the

equipment before continuing with other procedures in this chapter.

4. NTP-A4 Remove the Backplane Covers, page 1-15—Complete this procedure to access the

backplane before continuing with other procedures in this chapter.

5. NTP-A5 Install the Electrical Interface Assemblies, page 1-16—Complete this procedure if you plan

to install electrical cards. This procedure is a prerequisite to the “NTP-A9 Install the Electrical Card

Cables on the Backplane” procedure on page 1-45.

6. NTP-A6 Install the Power and Ground, page 1-23—Complete this procedure before continuing with

the “NTP-A7 Install the Fan-Tray Assembly” procedure on page 1-29.

7. NTP-A7 Install the Fan-Tray Assembly, page 1-29—Complete this procedure to install the fan-tray

assembly in the shelf.

8. NTP-A119 Install the Alarm Expansion Panel, page 1-31—Complete this procedure if you are

planning to install the Alarm Interface Controller–International (AIC-I) card and want to increase

the number of alarm contacts provided by the AIC-I.

9. NTP-A8 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections, page 1-34—Complete

this procedure to set up wire-wrap pin connections.

10. NTP-A120 Install an External Wire-Wrap Panel to the AEP, page 1-40—Complete this procedure to

connect an external wire-wrap panel to the Alarm Expansion Panel (AEP).

11. NTP-A9 Install the Electrical Card Cables on the Backplane, page 1-45—Complete this procedure

if you plan to install electrical cards.

12. NTP-A10 Route Electrical Cables, page 1-53—Complete this procedure before continuing with the

“NTP-A11 Install the Rear Cover” procedure on page 1-55.

1-2

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

Required Tools and Equipment

13. NTP-A11 Install the Rear Cover, page 1-55—Complete this procedure to install the rear cover.

14. NTP-A12 Install Ferrites, page 1-57—Complete this procedure to attach ferrites to power cables.

15. NTP-A13 Perform the Shelf Installation Acceptance Test, page 1-60—Complete this procedure to

determine if you have correctly completed all other procedures in the chapter.

Warning

Only trained and qualified personnel should be allowed to install, replace, or service this equipment.

Warning

The ONS 15454 is intended for installation in restricted access areas. A restricted access area is

where access can only be gained by service personnel through the use of a special tool, lock, key, or

other means of security. A restricted access area is controlled by the authority responsible for the

location.

Warning

The ONS 15454 is suitable for mounting on concrete or other noncombustible surfaces only.

Required Tools and Equipment

You need the following tools and equipment to install and test the ONS 15454.

Included Materials

The following materials are required and are shipped with the ONS 15454 shelf (wrapped in plastic).

The number in parentheses gives the quantity of the item included in the package.

•#12-24 x 3/4 pan-head Phillips mounting screws (48-1004-XX, 48-1007-XX) (8)

•#12 -24 x 3/4 socket set screws (48-1003-XX) (2)

•T-handle #12-24 hex tool for set screws (1)

•ESD wrist strap with 1.8 m (6 ft) coil cable (1)

•Tie wraps (10)

•Pinned hex (Allen) key for front door (1)

•Spacers (50-1193-XX) (4)

•Spacer mounting brackets (2)

•Clear plastic rear cover (1)

•External (bottom) brackets for the fan-tray air filter

•Standoff kit (53-0795-XX):

–

Plastic fiber management guides (2)

–

Fan filter bracket screws (53-48-0003) (6)

1-3

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

Required Tools and Equipment

User-Supplied Materials

The following materials and tools are required but are not supplied with the ONS 15454:

•One or more of the following equipment racks:

–

19-inch (482.6 mm) rack; total width 22 inches (558.8 mm)

–

23-inch (584.2 mm) rack; total width 26 inches (660.4 mm)

•Fuse panel

•Power cable (from fuse and alarm panel to assembly), #10 AWG, copper conductors, 194°F [90°C])

Note If you are installing power on a 15454-SA-NEBS3E, 15454-SA-NEBS3, or 15454-SA-R1,

P/N: 800-07149 shelf assembly, a #12 to #14 AWG power cable is required.

•Ground cable #6 AWG stranded

Note If you are installing power on a 15454-SA-NEBS3E, 15454-SA-NEBS3 or 15454-SA-R1,

P/N: 800-07149 shelf assembly, the #14 AWG ground cable is required.

•Alarm cable pairs for all alarm connections, #22 or #24 AWG (0.51 mm² or 0.64 mm²), solid tinned

•100-ohm shielded Building Integrated Timing Supply (BITS) clock cable pair #22 or #24 AWG

(0.51 mm² or 0.64 mm²), twisted-pair T1-type

•Single-mode SC fiber jumpers with UPC polish (55 dB or better) for optical (OC-N) cards

•Shielded coaxial cable terminated with SMB or BNC connectors for DS-3 cards

•Shielded ABAM cable terminated with AMP Champ connectors or unterminated for DS1N-14 cards

with #22 or #24 AWG (0.51 mm² or 0.64 mm²) ground wire (typically about two feet in length)

•6-pair #29 AWG double-shielded cable

•Tie wraps and/or lacing cord

•Labels

•Listed pressure terminal connectors such as ring and fork types; connectors must be suitable for

#10 AWG copper conductors

Tools Needed

•#2 Phillips screwdriver

•Medium slot-head screwdriver

•Small slot-head screwdriver

•Wire wrapper

•Wire cutters

•Wire strippers

•Crimp tool

•BNC insertion tool

1-4

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

NTP-A1 Unpack and Inspect the ONS 15454 Shelf Assembly

Test Equipment

•Voltmeter

•Optical power meter (for use with fiber optics only)

•Bit error rate (BER) tester, DS-1 and DS-3

NTP-A 1 Unpack and Inspect the ONS 15454 Shelf Assembly

Step 1 Complete the “DLP-A1 Unpack and Verify the Shelf Assembly” task on page 1-4.

Step 2 Complete the “DLP-A2 Inspect the Shelf Assembly” task on page 1-5.

Step 3 Continue with the “NTP-A2 Install the Shelf Assembly” procedure on page 1-5.

Stop. You have completed this procedure.

DLP-A1 Unpack and Verify the Shelf Assembly

Step 1 When you receive the ONS 15454 system equipment at the installation site, open the top of the box. The

Cisco Systems logo designates the top of the box.

Step 2 Remove the foam inserts from the box. The box contains the 15454 shelf (wrapped in plastic) and a

smaller box of items needed for installation.

Step 3 To remove the shelf, grasp both rings of the shelf removal strap and slowly lift the shelf out of the box.

Step 4 Open the smaller box of installation materials, and verify that you have all items listed in the “Included

Materials” section on page 1-2.

Purpose This procedure describes how to unpack the ONS 15454 and verify the

contents.

Tools/Equipment Pinned hex (Allen) key for front door

Prerequisite Procedures None

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

Purpose This task removes the shelf assembly from the package.

Tools/Equipment None

Prerequisite Procedures None

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

1-5

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

NTP-A2 Install the Shelf Assembly

Note The fan-tray assembly is shipped separately.

Step 5 Return to your originating procedure (NTP).

DLP-A2 Inspect the Shelf Assembly

Step 1 Open the shelf using the pinned hex key. For more information, see the “DLP-A8 Open the Front Cabinet

Compartment (Door)” task on page 1-12.

Step 2 Verify the following:

•Pins are not bent or broken.

•Frame is not bent.

Step 3 If the pins are bent or broken, or the frame is bent, call your Cisco sales engineer for a replacement.

Step 4 Close the front door before installing.

Step 5 Return to your originating procedure (NTP).

NTP-A2 Install the Shelf Assembly

Purpose This task verifies that all parts of the shelf assembly are in good condition.

Tools/Equipment Pinned hex (Allen) key for front door

Prerequisite Procedures DLP-A1 Unpack and Verify the Shelf Assembly, page 1-4

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

Purpose This procedure describes how to reverse the mounting bracket and mount

shelf assemblies in a rack.

Tools/Equipment #2 Phillips screwdriver

Medium slot-head screwdriver

Small slot-head screwdriver

Pinned hex key

Two set screws (48-1003-XX)

Prerequisite Procedures NTP-A1 Unpack and Inspect the ONS 15454 Shelf Assembly, page 1-4

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

1-6

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

NTP-A2 Install the Shelf Assembly

Warning

To prevent the equipment from overheating, do not operate it in an area that exceeds the maximum

recommended ambient temperature of 131°F (55°C). To prevent airflow restriction, allow at least

1 inch (25.4 mm) of clearance around the ventilation openings.

Warning

The ONS 15454 should be installed in the lower rack position or mounted above another ONS 15454

shelf assembly.

Warning

The ONS 15454 must have 1 inch of airspace below the installed shelf assembly to allow air flow to

the fan intake. The air ramp (the angled piece of sheet metal on top of the shelf assembly) provides

this spacing and should not be modified in any way.

Note The 10 Gbps compatible shelf assembly (15454-SA-10G) and fan-tray assembly (15454-FTA3) are

required with the ONS 15454 XC10G, OC-192, and OC-48 any slot (AS) cards.

Step 1 Complete the “DLP-A3 Reverse the Mounting Bracket to Fit a 19-inch (482.6 mm) Rack” task on

page 1-6 if you need to convert from a 23-inch (584.2 mm) to a 19-inch (482.6 mm) rack.

Step 2 To install the air filter in an alternative location, complete the “DLP-A4 Install the External Brackets and

Air Filter” task on page 1-8.

Step 3 Complete the necessary rack mount task:

•DLP-A5 Mount the Shelf Assembly in a Rack (One Person), page 1-9

•DLP-A6 Mount the Shelf Assembly in a Rack (Two People), page 1-10

•DLP-A7 Mount Multiple Shelf Assemblies in a Rack, page 1-11

Step 4 Continue with the “NTP-A3 Open and Remove the Front Door” procedure on page 1-12.

Stop. You have completed this procedure.

DLP-A3 Reverse the Mounting Bracket to Fit a 19-inch (482.6 mm) Rack

Purpose This task installs the mounting bracket to convert a 23-inch (584.2 mm)

rack to a 19-inch (482.6 mm) rack.

Tools/Equipment #2 Phillips screwdriver

Medium slot-head screwdriver

Small slot-head screwdriver

Prerequisite Procedures None

Required/As Needed As needed

Onsite/Remote Onsite

Security Level None

1-7

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

NTP-A2 Install the Shelf Assembly

Caution Use only the fastening hardware provided with the ONS 15454 to prevent loosening, deterioration, and

electromechanical corrosion of the hardware and joined material.

Caution When mounting the ONS 15454 in a frame with a nonconductive coating (such as paint, lacquer, or

enamel) either use the thread-forming screws provided with the ONS 15454 shipping kit, or remove the

coating from the threads to ensure electrical continuity.

Step 1 Remove the screws that attach the mounting bracket to the side of the shelf assembly.

Step 2 Flip the detached mounting bracket upside down.

Text imprinted on the mounting bracket will now also be upside down.

Step 3 Place the widest side of the mounting bracket flush against the shelf assembly (see Figure 1-1).

The narrow side of the mounting bracket should be towards the front of the shelf assembly. Text

imprinted on the mounting bracket should be visible and upside down.

Step 4 Align the mounting bracket screw holes against the shelf assembly screw holes.

Step 5 Insert the screws that were removed in Step 1 and tighten them.

Step 6 Repeat the task for the mounting bracket on the opposite side.

Figure 1-1 Reversing the Mounting Brackets (23-inch (584.2 mm) Position to 19-inch (482.6 mm) Position)

Step 7 Return to your originating procedure (NTP).

Top of unit Side of unit

Top of unit

19 in. (482.6 mm) position 23 in. (584.2 mm)

mounting holes

23 in. (584.2 mm) position

47869

Mounting

L brackets

Front

Mounting

L brackets

Rear

Front

Rear

Rear Front

19 in. (482.6 mm)

mounting holes

1-8

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

NTP-A2 Install the Shelf Assembly

DLP-A4 Install the External Brackets and Air Filter

Note The shelf assembly ships with external (bottom) brackets that you can use to install the air filter on the

bottom of the shelf rather than beneath the fan-tray assembly. When you use the brackets to install the

fan-tray air filter, you do not need to remove the fan-tray assembly to access the air filter. Attach the

brackets to the bottom of the shelf assembly before installing the rack.

Note If you choose not to install the brackets, install the air filter by sliding it into the compartment at the

bottom of the shelf assembly. Each time you remove and reinstall the air filter in the future, you must

first remove the fan-tray assembly. Do not install an air filter in both filter locations on any shelf

assembly.

Step 1 With the fan-tray assembly removed, place the ONS 15454 face down on a flat surface.

Note Although the filter will work if it is installed with either side facing up, Cisco recommends that you

install it with the metal bracing facing up to preserve the surface of the filter.

Step 2 Locate the three screw holes that run along the left and right sides of the bottom of the shelf assembly.

Step 3 Secure each bracket to the bottom of the shelf assembly using the screws (48-0003) provided in the

backplane standoff kit (53-0795-XX).

Each bracket has a filter stopper and a flange on one end. Make sure to attach the brackets with the

stoppers and flanges facing the rear of the shelf assembly (the top, if the ONS 15454 is face-down during

installation).

Figure 1-2 illustrates bottom bracket installation. If you do not use the brackets, in the future you must

remove the fan-tray assembly before removing the air filter. The brackets enable you to clean and replace

the air filter without removing the fan-tray assembly.

Purpose This task installs the external brackets and air filter.

Tools/Equipment #2 Phillips screwdriver

Medium slot-head screwdriver

Small slot-head screwdriver

Prerequisite Procedures DLP-A3 Reverse the Mounting Bracket to Fit a 19-inch (482.6 mm) Rack,

page 1-6, if applicable

Required/As Needed As needed; perform this task if you want to access the air filter without

removing the fan-tray assembly.

Onsite/Remote Onsite

Security Level None

1-9

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

NTP-A2 Install the Shelf Assembly

Figure 1-2 Installing the External Brackets

Step 4 Slide the air filter into the shelf assembly.

Step 5 Return to your originating procedure (NTP).

DLP-A5 Mount the Shelf Assembly in a Rack (One Person)

Step 1 Verify that the proper fuse and alarm panel has been installed in the top mounting space. If a fuse and

alarm panel has not been installed, you must install one according to manufacturer’s instructions.

•If installing the 15454-SA-ANSI shelf assembly, a 100-A fuse panel (30-A fuse per shelf minimum)

is required.

•If installing the 15454-SA-NEBS3 shelf assembly, a standard 80-A fuse panel (20-A fuse per shelf

minimum) is required.

Step 2 Ensure that the shelf assembly is set for the desired rack size (either 23 inches [584.2 mm] or 19 inches

[482.6 mm]).

Purpose This task allows one person to mount the shelf assembly in a rack.

Tools/Equipment Pinned hex key

Two set screws (48-1003-XX)

# 2 Phillips screwdriver

Prerequisite Procedures DLP-A3 Reverse the Mounting Bracket to Fit a 19-inch (482.6 mm) Rack,

page 1-6, if applicable

DLP-A4 Install the External Brackets and Air Filter, page 1-8, if applicable

Required/As Needed As needed

Onsite/Remote Onsite

Security Level None

39487

RET1

CAUTION:Removepowerfromboth

theBAT1andterminalblocks

priortoservicing

SUITABLEFORMOUNTINGON

ANON-COMBUSTIBLESURFACE.

PLEASEREFERTOINSTALLATION

INSTRUCTIONS.

-42TO-57Vdc

650WattsMaximum

BAT1 RET2BAT2

1-10

Cisco ONS 15454 Procedure Guide, R4.0

March 2003

Chapter 1 Install the Shelf and Backplane Cable

NTP-A2 Install the Shelf Assembly

Step 3 Using the hex key that shipped with the assembly, install the two set screws into the screw holes that will

not be used to mount the shelf.

Step 4 Lift the shelf assembly to the desired rack position and set it on the set screws.

Step 5 Align the screw holes on the mounting ears with the mounting holes in the rack.

Step 6 Using the Phillips screwdriver, install one mounting screw in each side of the assembly.

Step 7 When the shelf assembly is secured to the rack, install the remaining mounting screws.

Note Use at least one set of the horizontal screw slots on the ONS 15454 to prevent slippage.

Step 8 Remove the temporary set screws.

Step 9 Return to your originating procedure (NTP).

DLP-A6 Mount the Shelf Assembly in a Rack (Two People)

Step 1 Verify that the proper fuse and alarm panel has been installed in the top mounting space. If a fuse and

alarm panel is not present, you must install one according to manufacturer’s instructions.

•If installing the 15454-SA-ANSI shelf assembly, a 100-A fuse panel (30-A fuse per shelf minimum)

is required.

•If installing the 15454-SA-NEBS3 shelf assembly, a standard 80-A fuse panel (20-A fuse per shelf

minimum) is required.

Step 2 Ensure that the shelf assembly is set for the desired rack size (either 23 inches [584.2 mm] or 19 inches

[482.6 mm]).

Step 3 Using the hex key that shipped with the shelf assembly, install the two set screws (48-1003-XX) into the

screw holes that will not be used to mount the shelf.

Step 4 Lift the shelf assembly to the desired position in the rack.

Step 5 Align the screw holes on the mounting ears with the mounting holes in the rack.

Step 6 While one person holds the shelf assembly in place, the other person can install one mounting screw in

each side of the assembly using the Phillips screwdriver.

Purpose This task allows two people to mount the shelf assembly in a rack.

Tools/Equipment •Pinned hex key

•Two set screws (48-1003-XX)

•# 2 Phillips screwdriver

Prerequisite Procedures DLP-A3 Reverse the Mounting Bracket to Fit a 19-inch (482.6 mm) Rack,

page 1-6, if applicable

DLP-A4 Install the External Brackets and Air Filter, page 1-8, if applicable

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

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