Cisco Cisco ONS 15600 SDH User manual

CHAPTER

1-1

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Install the Bay and Backplane Connections

This chapter provides procedures for installing the Cisco ONS 15600 SDH. To view a summary of the

tools and equipment required for installation, see the “Required Tools and Equipment” section on

page 1-2.

Before You Begin

This section lists the chapter procedures (NTPs). Turn to a procedure for applicable tasks (DLPs).

Perform these procedures in the order they appear.

1. NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly, page 1-4—Complete this

procedure before continuing with the “NTP-F109 Install the Bay Assembly” procedure on page 1-5.

2. NTP-F109 Install the Bay Assembly, page 1-5—Complete this procedure to install the bay

assembly.

3. NTP-F110 Install Additional Shelf Assemblies in the Bay (Two People), page 1-6—Complete this

procedure to install up to two additional shelf assemblies in a bay.

4. NTP-F111 Open and Remove the Front Door, page 1-7—Complete this procedure to access the

equipment before continuing with other procedures in this chapter.

5. NTP-F112 Install Cable Routing Modules and Kick Plates, page 1-9—Complete as needed to

remove the existing cable routers and install the cable routing modules (CRMs).

6. NTP-F113 Install the Bay Power and Ground, page 1-10—Complete this procedure before

continuing with the “NTP-F114 Remove the Rear Cover” procedure on page 1-11.

7. NTP-F114 Remove the Rear Cover, page 1-11—Complete this procedure before continuing with the

“NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections” procedure on

page 1-12.

8. NTP-F115 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections, page 1-12—Complete

as needed to set up connections on the backplane.

9. NTP-F116 Replace the Rear Cover, page 1-13—Complete as needed to install the rear cover.

10. NTP-F117 Perform the Bay Installation Acceptance Test, page 1-13—Complete this procedure to

determine if you have correctly completed all other procedures in the chapter.

Warning

Only trained and qualified personnel should be allowed to install, replace, or service this equipment.

Statement 1030

1-2

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

Required Tools and Equipment

Warning

This unit is intended for installation in restricted access areas. A restricted access area can be

accessed only through the use of a special tool, lock and key, or other means of security.

Statement 1017

Warning

This unit must be installed in a rack that is secured to the building structure.

Statement 205

Required Tools and Equipment

You will need the following tools and equipment to install and test the ONS 15600 SDH.

Included Materials

The ONS 15600 SDH bay ship kit is shipped with the ONS 15600 SDH. The under-floor power kit is an

optional item and is used in environments where power is supplied through the floor, rather than

overhead. You can also order installation dollies to help you with unloading the bay from the shipping

pallet; for information on obtaining the dollies, contact your Cisco sales engineer.

The number in parentheses gives the part number or the quantity of the item included in the package.

•Bay ship kit (53-2141-XX)

–

Bay label

–

Floor template

–

ESD ground strap

–

Rectangular seismic washers (4)

–

Cisco Optical Transport Products Safety and Compliance Information

•Under-floor power kit (800-23062-XX) (optional)

–

Screws and washers, #8 x 0.75 inch (19.05 mm) (12)

–

Screws and washers, #8 x 0.375 inch (9.525 mm) (8)

–

Power conduits (2)

–

Cable strain-relief brackets (2)

•Wide CRM kit (53-2181-XX) (optional)

–

Latch catches (2 left and 2 right)

–

Velcro tie-wrap (26)

–

Wide CRMs (2; left and right)

–

6-32 panhead screws (8; for latch catches)

–

8-32 panhead screws (10; for wide CRMs)

•Narrow CRM kit (53-2193-01) (optional)

–

Fiber radiuses (2; left and right)

–

Narrow CRMs (2; left and right)

–

6-32 panhead screws (4; for fiber radiuses)

1-3

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

User-Supplied Materials

–

8-32 panhead screws (6; for narrow CRMs)

•900-mm kick plate kit (53-2178-01) (optional)

–

Front kick plate

–

Rear kick plate

–

Side kick plates (2)

–

8-32 flathead screws (18)

•600-mm kick plate kit (53-2177-XX) (optional)

–

Front kick plate

–

Rear kick plate

–

8-32 flathead screws (10)

User-Supplied Materials

The following materials and tools are required but are not supplied with the ONS 15600 SDH:

•Power cable, rated for at least 125-A capacity

•Ground cable, rated for at least 125-A capacity

•Marking pen

•Concrete drill

•Listed pressure terminal connectors such as two-hole ring; connectors must be suitable for the

chosen cable

•Two-hole power lugs, 0.625-inch (15.875 mm) hole spacing, 0.25-inch (6.35 mm) (2 for grounding,

4 for each shelf), for underfloor-routed power cables (Panduit LCCF2-14AZFW-E)

•#22 or #24 AWG CAT-5e alarm wires

•Straight-through (CAT-5) LAN cables, shielded (if using an external LAN connection)

•Male 15-pin D-sub shielded cable (if using the audible [external] alarms option)

•EIA/TIA-232C shielded cable (9 pin D-sub to 9 pin D-sub) (2)

•75-ohm coaxial cable (BNC connectors on both ends) (optional)

•Ladder (optional)

Tools Needed

•Wire-wrap tool (suitable for #22 to #28 AWG alarm wires)

•Wire cutters

•Wire strippers

•Crimp tool

•Scissors

•#2 Phillips screwdriver, 6 inches (152.4 mm) long

•3/4-inch (19.05 mm) socket wrench

•Ratchet

1-4

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

NTP- F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly

•6-inch (154.2 mm) (or greater) ratchet extension (optional)

•3/4-inch (19.05 mm) socket

•1 1/8-inch (28.575 mm) socket

•15/16-inch (23.8125 mm) socket

•7/16-inch (11.1125 mm) nut driver or socket

•9/64-inch (3.5719 mm) Allen wrench

Test Equipment

•Voltmeter

•Visible laser source

•Optical power meter

NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly

Step 1 Complete the “DLP-F161 Unpack and Verify the Bay Assembly” task on page 16-1.

Step 2 Complete the “DLP-F162 Inspect the Bay Assembly” task on page 16-3.

Step 3 Continue with the “NTP-F109 Install the Bay Assembly” procedure on page 1-5.

Stop. You have completed this procedure.

Purpose This procedure explains how to unpack the ONS 15600 SDH and verify the

contents.

Tools/Equipment Scissors

Phillips screwdriver

3/4-inch (19.05 mm) socket wrench

Prerequisite Procedures None

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

1-5

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

NTP- F109 Install the Bay Assembly

NTP-F109 Install the Bay Assembly

Warning

This unit must be installed in a rack that is secured to the building structure.

Statement 205

Warning

To prevent airflow restriction, allow at least 24 inches (60 cm) of clearance around the ventilation

openings.

Statement 1076

Warning

To prevent the system from overheating, do not operate it in an area that exceeds the maximum

recommended ambient temperature of:

122°F (50°C).

Statement 1047

Step 1 Complete the “DLP-F248 Drill Holes to Anchor and Provide Access to the Bay Assembly” task on

page 17-40.

Step 2 Complete the “DLP-F163 Install the Dollies onto the Bay Assembly” task on page 16-3.

Step 3 Complete the “DLP-F164 Install the Bay Assembly” task on page 16-6.

Step 4 Continue with the “NTP-F111 Open and Remove the Front Door” procedure on page 1-7.

Stop. You have completed this procedure.

Purpose This procedure explains how to install the bay assembly at the site.

Tools/Equipment Ratchet

6-inch (154.2 mm) or greater ratchet extension (optional)

1 1/8-inch (28.575 mm) socket

15/16-inch (23.8125 mm) socket

Rectangular seismic washers (4) (53-2141-XX)

5/8-inch (15.88-mm) floor anchor bolts (4)

Prerequisite Procedures NTP-F108 Unpack and Inspect the ONS 15600 SDH Bay Assembly, page

1-4

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

1-6

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

NTP- F110 Install Additional Shelf Assemblies in the Bay (Two People)

NTP-F110 Install Additional Shelf Assemblies in the Bay (Two

People)

Warning

This unit must be installed in a rack that is secured to the building structure.

Statement 205

Warning

To prevent airflow restriction, allow at least 24 inches (60 cm) of clearance around the ventilation

openings.

Statement 1076

Warning

To prevent the system from overheating, do not operate it in an area that exceeds the maximum

recommended ambient temperature of:

122°F (50°C).

Statement 1047

Step 1 Remove the plastic front and rear covers.

Step 2 Slide the shelf assembly into position. (Need more detail as to how this works.)

Step 3 At the rear of the shelf assembly, locate the clear plastic covers over the bus bars. There are four plastic

covers on each side of the shelf.

Step 4 Remove the nuts, and use a Phillips screwdriver to remove the screws that attach the clear plastic covers

to the bus bars.

Step 5 Attach the shelf assembly to the bus bars.

Step 6 Connect the shelf assembly power cable to the PDU.

Step 7 Connect the green ground wires, which were preinstalled, to the node.

Step 8 Continue with the “NTP-F111 Open and Remove the Front Door” procedure on page 1-7.

Stop. You have completed this procedure.

Purpose This procedure explains how to install a second or third shelf

assembly in a previously-installed bay assembly. Due to the weight

of the shelf assembly, this procedure requires two people to install

a shelf assembly.

Tools/Equipment Ratchet

6-inch (or greater) ratchet extension (optional)

1 1/8-inch (28.575 mm) socket

15/16-inch (23.8125 mm) socket

Rectangular seismic washers (4) (53-2141-XX)

5/8-inch floor anchor bolts (4)

Prerequisite Procedures NTP-F109 Install the Bay Assembly, page 1-5

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

1-7

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

NTP- F111 Open and Remove the Front Door

NTP-F111 Open and Remove the Front Door

Note The ONS 15600 SDH has an ESD plug input and is shipped with an ESD wrist strap. One ESD plug input

is located on the outside edge of the shelf on the left-hand side, and the other is located at the bottom

rear of the shelf. It is labeled “ESD.” Always wear an ESD wrist strap and connect the strap to the ESD

plug when working on the ONS 15600 SDH.

Step 1 Locate the latches on the bottom left and right sides of the door (Figure 1-1).

Purpose This procedure explains how to open and remove the front door to access

the ONS 15600 SDH shelf, including the card cage area and fan trays.

Tools/Equipment None

Prerequisite Procedures NTP-F109 Install the Bay Assembly, page 1-5

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

1-8

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

NTP- F111 Open and Remove the Front Door

Figure 1-1 ONS 15600 SDH Front Door

Step 2 Pull each latch outward to release them.

Step 3 Swing the door up to open it.

Step 4 Lift the door off its hinge pins and remove it. Set the door aside so you can reinstall it after you complete

Chapter 2, “Install Cards and Fiber-Optic Cable.”

Step 5 If you want to install CRMs, continue with the “NTP-F112 Install Cable Routing Modules and Kick

Plates” procedure on page 1-9. If CRMs are already installed, continue with the “NTP-F113 Install the

Bay Power and Ground” procedure on page 1-10.

78395

ESD jack

Door pivot point

Door latches

1-9

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

NTP- F112 Install Cable Routing Modules and Kick Plates

Stop. You have completed this procedure.

NTP-F112 Install Cable Routing Modules and Kick Plates

Note To accommodate the CRMs, the bay must have 150 millimeters (6 inches) of open space on either side

(900-mm [35.4-inch] footprint).

Note Two people are required to perform this procedure.

Step 1 If you want to install narrow CRMs, complete the “DLP-F276 Install the Narrow CRMs” task on

page 17-65.

Step 2 If you need to remove narrow CRMs (vertical fiber routers) so you can install wide CRMs, complete the

“DLP-F257 Remove the Narrow CRMs” task on page 17-49.

Step 3 If you want to install wide CRMS and have 600-mm (23.6-in.) kick plates installed, complete the

“DLP-F258 Replace the Existing 600-mm Kick Plates with 900-mm Kick Plates” task on page 17-51.

Step 4 If you want to install the wide CRMs, complete the “DLP-F277 Install the Wide CRMs” task on

page 17-65.

Purpose This procedure explains how to install narrow CRMs or, if necessary,

remove any previously installed narrow CRMs and install the wide CRMs.

Tools/Equipment Screwdriver

Retaining screws

900-mm kick plates (53-2178-01)

Wide cable routing module (CRM) kit (53-2181-XX) (optional):

•Latch catches (2 left and 2 right)

•Velcro tie-wrap (26)

•Wide CRMs (2 left and 2 right)

•6-32 panhead screws (8; for latch catches)

•8-32 panhead screws (10; for wide CRMs)

Narrow CRM kit (53-2193-01) (optional):

•Fiber radiuses (2; left and right)

•Narrow CRMs (2; left and right)

•6-32 panhead screws (4; for fiber radiuses)

•8-32 panhead screws (6; for narrow CRMs)

Prerequisite Procedures None

Required/As Needed As needed

Onsite/Remote Onsite

Security Level None

1-10

Cisco ONS 15600 SDH Procedure Guide, R8.0

November 2009

Chapter 1 Install the Bay and Backplane Connections

NTP- F113 Install the Bay Power and Ground

Step 5 Continue with the “NTP-F113 Install the Bay Power and Ground” procedure on page 1-10.

Stop. You have completed this procedure.

NTP-F113 Install the Bay Power and Ground

Warning

This product requires short-circuit (overcurrent) protection, to be provided as part of the building

installation. Install only in accordance with national and local wiring regulations.

Statement 1045

Warning

Before connecting or disconnecting ground or power wires to the chassis, ensure that power is

removed from the DC circuit. To ensure that all power is OFF, locate the circuit breaker on the panel

board that services the DC circuit, switch the circuit breaker to the OFF position, and tape the switch

handle of the circuit breaker in the OFF position.

Statement 140

Purpose This procedure explains how to install power feeds, and ground the

ONS 15600 SDH.

Tools/Equipment 7/16-inch (11.1125 mm) nut driver or socket

9/64-inch (3.5719 mm) Allen wrench

Power cable, rated for at least 125-A capacity

Ground cable, rated for at least 125-A capacity

Listed pressure terminal connectors such as ring and fork types; connectors

must be suitable for the chosen cable

Wire cutters

Wire strippers

Crimp tool

Screwdriver

Nuts (4)

Two-hole power lugs, 0.625-inch hole spacing; 0.25-inch bolt holes

(Panduit LCCF2-14AZFW-E) (for underfloor-routed power cables) (16)

Under-floor power kit (800-23062-XX) (optional):

•Screws (#8 x 0.75 inch) and washers (12)

•Screws (#8 x 0.375 inch) and washers (8)

•Power conduits (2)

•Cable strain-relief brackets (2)

Prerequisite Procedures NTP-F109 Install the Bay Assembly, page 1-5

NTP-F111 Open and Remove the Front Door, page 1-7

Required/As Needed Required

Onsite/Remote Onsite

Security Level None

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