Casablanca Expression User manual

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.30

1906730 Capacitor5uf250WVac X X

1906740 Capacitor1/2W330R5.5uf XXX X X

1906750 Capacitor4.5uf350V50/60h2 X X X

7801250 ReverseSlideSwitchAssy X X

1937210 3 SpeedPullChainSwitch X X

1937220 3 SpeedPullChainSwitchS.S. X X X

1937180 REVERSEPullChainSwitchS.S X X X

Utopian Estrada Lanai Expression Concentra

Part# PartDescription

Howdoyouchangethe PULLCHAIN SWITCHONLY? -This isaquestionthatweareasked over andoveragain,

the information in this section of the service manual will help you. Once you have the right pull chain switch,

changing it only takes a few minutes. First remove the switch housing cup or switch housing cap from the fan

shownin Figure#1.Now youwill needtolook atthe pullchainswitch youare replacing.Matchit upwith oneyou

are going to replace it with.

Ifthe wrongswitch is used,the fanwill not operateproperly.The problemwillbe thatyou willhaveTWO medium

speeds.If youhavethis problemafterchanging theswitch, most likelyyou haveinstalledthe wrongswitch.Most

fans with a spinner motor using this type of switch housing cup, use two capacitors together to get the second

speed.For moreinformation onhow pullchain switcheswork andhow the speeds are controlledin threespeed

fans,refertotechnicalbulletinTB-98-30(#1a)INTERCHANGEABLE-3 SpeedPC Boards andPullChainSwitch,

dated March 30, 1998. The following steps will show you how to change the pull chain switch.

How To Change The Electronic on:

Utopian Expression

Estrada Concentra

Lanai

Expression

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.31

Part # 7801250

ReverseSlideSwitchAssy

UsedIn: Expression

Concentra

Part # 1906730

Capacitor 5uf 250 W Vac

UsedIn: Utopian

Estrada

Part # 1937220

3-Speed Pull Chain

Switch S.S.

UsedIn: Utopian

Estrada

Lanai

Part # 1937210

3-SpeedPullChainSwitch

UsedIn: Expression

Concentra

Part # 1906740

Capacitor 1/2 330R 5.5uf

UsedIn: Utopian

Estrada

Lanai

Expression

Concentra

Part # 1937180

Reverse Pull Chain

Switch S.S.

UsedIn: Utopian

Estrada

Lanai

Part # 1906750

Capacitor 4.5uf 350V 50/60 h2

UsedIn: Lanai

Expression

Concentra

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.32

Wiring Diagram and Components

PULLCHAINSWITCHREPLACEMENT

SPEEDCONTROLRUNCAPACITORREPLACEMENT

START CAPACITOR REPLACEMENT

REVERSE SWITCH REPLACEMENT

MOTOR REPLACEMENT

LIGHT SWITCH REPLACEMENT

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.33

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.34

How do you change the PULL CHAIN

SWITCHONLY? -Thisis aquestion thatwe

are asked over and over again, the informa-

tion in this section of the service manual will

help you. Once you have the right pull chain

switch,changing itonlytakes afew minutes.

First remove or open up the switch housing

on the fan shown in Figure #1. Now you will

need to look at the pull chain switch you are

replacing.Match itup withone youare going

toreplace itwith.

Step #1

Removethe knurl nutfrom thepull chainswitch

shown in Figure #2. Pull the switch out of the switch

housing cup with wire attached, as shown in Figure

#2Aand removeit fromthe switchhousing cup.

(Figure #1)

(Figure #2)

(Figure#2A) Pull Chain Switch Replacement - CONTINUED

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.35

Step #2

Comparetheold switch youarereplacingand thenew

one. Make sure that they are the same. Compare the

letter and numbers on the switches as shown in Fig-

ure#3.

When changing the switch you do NOT need to cut

the wires. By using a large paper clip as a tool with

both the new and old switch side by side (shown in

Figure #3A), you will be removing ONE wire from the

old switch and inserting that same wire into the new

switch.Continuetoremovethewiresfromtheoldswitch

until all wires have been inserted in to the new. The

mostimportant thingin doingthis, ismatching thelet-

terandnumbers onthebackof theswitchesas shown

inFigure #3.

Step #3

Using the letter and number on the switch as a refer-

ence, insert the paper clip into the same hole that the

wireis in.This is easilydone by placingthe paper clip

along the side of the wire as shown in Figure #4 and

pushing the clip into the hole and pulling out the wire.

NOTE:It isveryimportantwhenremovingthewirefrom

the OLD switch has shown in Figure # 4 and and in-

serting the same wire into the New switch, it is done

one at a time. Make sure that the hole position mark-

ings match on the replacement switch as shown in

Figure # 3 at the top of this page.

(Figure #3)

(Figure#3A)

(Figure #4)

Pull Chain Switch Replacement - CONTINUED

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.36

Once the paper clip has been inserted into the hole with

the wire (shown in Figure #5), lift up or press down on the

clip and at the same time pull out the wire removing it

from the switch as shown. Now insert the wire you just

removed from the old switch into the hole marked the

same on the New switch (shown in Figure #6). When

inserting the wire into the switch you should hear a click,

at this time pull on the wire making sure that the wire is

held tightly in the switch (shown in Figure #6). Repeat

these steps until all wires have been removed from the

old switch and inserted into the new one.

Once all the wires have been attached on to the new

switch, push the switch back into the switch housing

cupshownin Figure#7.Screwthe knurlnutbackon to

thepull chainswitch. Reinstallthe switchhousing cap

on to the fan. Now you are ready to test the fan.

Testall three(3)speeds ofthe fan bymaking surethat

you have LOW, MEDIUM AND HIGH speeds. If you

have two speeds that are the same, most likely the

wrong switch has been installed.Again look at the old

switch you removed from the fan and compare it with

the new switch.

Step #4

Step #5

(Figure #5)

(Figure #6)

(Figure #7) Pull Chain Switch Replacement - END

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.37

(Figure #1)

The Run Capacitor Black Box has two capacitors

built into one block as shown in (figure #1). Match the

oldblockwiththenew, thecapacitorvaluesmustbea

perfect match. If not, the first and second speeds will

not be the same as before.

Onceyouhavefoundyourreplacementblock,youwill

needto look attheleads. Someofthe wiresleadsare

tinted and some are not as shown in (figure #2A and

2B). The wires that insert into the pull chain switch as

shownin(figure#3)mustbetintedforeasyinsertion.If

they are not they will need to be tinted, only tint the

wires that are being connected to the switch.

(Figure#2A)

(Figure #2B)

(Figure #3)

Run Capacitor Replacement - CONTINUED

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.38

First locate both the pole chain switch can

speed control capacitor block as shown in

(figure#4).

Step #1

(Figure #4)

(Figure #5)

Run Capacitor Replacement - CONTINUED

Remove the knurl nut from the pull chain

switch shown in (figure #5).

Step #2

Removethepullchainswitchandruncapacitor

blockfromtheswitchhousingasshown(figure

#6). The run capacitor block is held into the

switchhousingbytwosidedtape.

Step #3

(Figure #6)

Casablanca Fan Co. - Factory Service Department - Technical Library

VII - 7.39

Run Capacitor Replacement - END

Locatethesecondgraywireontheoldblockthat

isconnectedtothe pull chain switchasshownin

(figure#8A). Usingalargepaperclip asatoolas

shownin(figure#8B),removethegraywirefrom

the switch and replace the wire with the gray

tinted wire on the new block. Replace the green

and brown wires that are connected to the pull

chain switch and the old block with the wires on

thenewblock as shown in (figure #8C). Once all

wireshavebeenconnected,reinstallboththepull

chain switch and capacitor block back into the

switch housing and test.

Step #5

Step #4

(Figure #7)

(Figure#8A)

(Figure #8B) (Figure #8C)

Place your run capacitor block next to the

switchhousingasshownin(figure#7).Locate

thegraywirethatisontheoldblockthatiswire

nutted to the gray wire that is in the switch

housingasshown.Removethewirenut and

replacethegraywireitwiththeNOTTINTED

graywireonthenewblock.Thenwirenutthe

twowirestogetherasshown.

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