Brother HL-4040CN Owner's manual

TN-110BK 2500 pages at 5% cover

TN-110C 1500 pages at 5% cover

TN-110M 1500 pages at 5% cover

TN-110Y 1500 pages at 5% cover

TN-115BK 5000 pages at 5% cover

TN-115C 4000 pages at 5% cover

TN-115M 4000 pages at 5% cover

TN-115Y 4000 pages at 5% cover

HL4040TECH

Phillips screwdriver

Small flat blade

screwdriver

Needle nose pliers

Pliers

Supplies Required:

Toner

BR1240FILLCAP

REV. 11/12/08

PHOTO 1

PHOTO 2

PHOTO 3

HL-4040CN 21 PPM

HL-4070CDW 21 PPM

MFC-9440CN 21PPM

MFC-98CDW 21PPM

DPC-9040 21PPM

DCP-9045CDN 21PPM

Step 1

Set the hopper on a work bench with the

toner hopper handle facing towards you.

Take a flat blade screwdriver and remove

the handle hinges that hold the toner hopper

handle onto the toner hopper (See photos 1

& 2).

Step 2

Using a Phillips screwdriver, remove the two

screws that hold the gear housing end cap

to the toner hopper (See photo 3).

Technical Instructions Printers Cartridge Info Tools 1

E-mail: [email protected] Website: www.fgimaging.com

CORPORATE

LOS ANGELES, USA

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Int’l +1 818 837.8100

FAX 1 800 394.9910

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FAX 1 877 337.7976

Int’l +1 770 516.7794

KANSAS CITY, USA

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FAX 1 913 888.0626

NEW YORK, USA

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Int’l +1 631 588.7300

FAX 1 800 431.8812

Int’l +1 631 588.7333

MIAMI, USA

US 1 800 595.4297

Int’l +1 305 594.3396

FAX 1 800 522.8640

Int’l +1 305 594.3309

TORONTO, CAN

CAN 1 877 848.0818

Int’l +1 905 712.9501

FAX 1 877 772.6773

Int’l +1 905 712.9502

MELBOURNE, AUS

AUS 1 800 003. 100

Int’l +62 03 9561.8102

FAX 1 800 004.302

Int’l +62 03 9561-7751

SYDNEY, AUS

AUS 1 800 003.100

Int’l +62 02 9648.2630

FAX 1800 004.302

Int’l +62 02 9548.2635

BUENOS AIRES, ARG

ARG 0810 444.2656

Int’l +011 4583.5900

FAX +011 4584.3100

SÃO PAULO, BRAZIL

Int’l +55 11 5524.8000

BOGOTÁ, COLOMBIA

Int'l +57 1410.8842

CALI, COLOMBIA

Int'l +57 2661.1166

MONTERREY, MEXICO

Int' +52 55 5333.9800

JOHANNESBURG, S.A.

S.A. +27 11 974.6155

FAX +27 11 974.3593

ZHUHAI, PR CHINA

Int’l +86 756 3359608

FAX +86 756 3359681

ble replacement parts and products for imaging equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation

or sponsorship is to be implied between FGIC and any OEM.

Step 3

Holding the toner hopper so the top

is facing you, use a flat blade screw-

driver to release the gear end cap

tab that holds the end cap to the

side of the hopper (See photo 4).

Remove gear end cap (See photo 5).

rights reserved. Future Graphics Imaging

Corporation (FGIC) is a distributor of compatible

replacement parts and products for imaging equip-

ment. None of FGIC's products are genuine OEM

replacement parts and no affiliation or sponsorship

is to be implied between FGIC and any OEM.

Step 6

Remove the drive gear from the end of the

developer roller gear shaft (See photo 8).

Step 5

Using a flat blade screwdriver, remove the

“E” clip from the developer roller drive gear

shaft (See photo 7).

PHOTO 7

PHOTO 8

Step 7

Insert a small flat blade screwdriver

between the side wall of the toner hopper

and the white bearing tab. Rotate the white

bearing tab upward to unlock the developer

roller from the toner hopper (See photo 9).

PHOTO 9

Step 8

Rotate the cartridge 180°. Using a small flat

blade screwdriver, pry off the white plastic

alignment hub from the non-gear side of the

developer roller (See photo 10).

NOTE: Do not lose the tension spring that

sits behind the white plastic alignment

hub.

PHOTO 10

2 Brother HL-4040CN Technical Instructions

PHOTO 4

PHOTO 5

Step 4

Remove the reset spring, gears and the

developer roller support hub from the side

of the toner hopper (See photo 6).

PHOTO 6

Step 9

Using a Phillips screwdriver, remove the

screw that holds the developer roller bear-

ing end cap (See photo 11).

Step 10

Using a small flat blade screwdriver, pry off

the developer roller bearing end cap from

the developer roller axle (See photo 12).

PHOTO 11

PHOTO 12

PHOTO 14

Step 12

Clean the developer roller using a dry, lint-

free cloth and set it aside (See photo 15).

PHOTO 16

Step 13

Using a Phillips screwdriver, remove

the two screws that hold the doctor

blade onto the toner hopper (See

photo 16). Remove and clean the

doctor blade by using dry com-

pressed air and then a dry lint-free

cloth. Set doctor blade aside.

PHOTO 17

Step 14

Remove the toner fill plug with a pair

of pliers (See photo 17). Dump out

the toner from the toner hopper and

clean it with dry compressed air or a

vacuum.

NOTE: OEM fill plugs get damage

most of the time and may need to

be replaced.

rights reserved. Future Graphics Imaging

Corporation (FGIC) is a distributor of compatible

replacement parts and products for imaging equip-

ment. None of FGIC's products are genuine OEM

replacement parts and no affiliation or sponsorship

is to be implied between FGIC and any OEM.

PHOTO 13

PHOTO 15

Step 11

Lift the developer roller from the toner hop-

per (See photo 13). Slide out the white bear-

ing tab from the developer roller shaft (See

photo 14).

Brother HL-4040CN Technical Instructions 3

PHOTO 18

Step 15

Set the doctor blade onto the toner

hopper and install the two screws

that hold the doctor blade in place

(See photo 18).

Note: To prevent toner leaks from

the sides of developer roller, the

felts must be fluffy.

rights reserved. Future Graphics Imaging

Corporation (FGIC) is a distributor of compatible

replacement parts and products for imaging equip-

ment. None of FGIC's products are genuine OEM

replacement parts and no affiliation or sponsorship

is to be implied between FGIC and any OEM.

Step 17

Install the developer roller bearing end cap

onto the side of the toner hopper and install

the Phillips screw that holds it in place (See

photo 21).

PHOTO 19

PHOTO 21

Step 18

Install the tension spring and the white plas-

tic alignment hub to the developer roller

shaft (See photo 22).

PHOTO 22

Step 19

Install the developer roller drive gear to the

driver shaft of the developer roller, Place the

“E” clip onto the drive shaft of the develop-

er roller. Use a needle-nose pliers to snap

the “E” clip back into place (See photo 23).

PHOTO 20

Step 16

Slide in the white bearing tab to the devel-

oper roller drive shaft (See photo 19). Place

the developer onto the toner hopper and

rotate the white bearing tab until it locks into

its position (See photo 20).

PHOTO 23

4 Brother HL-4040CN Technical Instructions

Step 21

Place the gear end cap onto the toner hop-

per and install the two Phillips screws (See

photo 25).

Step 23

Install the cartridge handle and secure the

cartridge handle hinges into place (See pho-

tos 28 & 29).

PHOTO 24

PHOTO 25

PHOTO 26

PHOTO 27

PHOTO 29

PHOTO 30

Step 24

Install developer roller cover (See

photo 30).

NOTE: If cartridge is post tested

the reset gear must be reset after

post test.

rights reserved. Future Graphics Imaging

Corporation (FGIC) is a distributor of compatible

replacement parts and products for imaging equip-

ment. None of FGIC's products are genuine OEM

replacement parts and no affiliation or sponsorship

is to be implied between FGIC and any OEM.

PHOTO 28

Brother HL-4040CN Technical Instructions 5

Step 22

Fill the toner hopper and install a new toner

fill plug (See photos 26 & 27).

Step 20

Reinstall the train drive gears and the devel-

oper roller support hub.Install the ‘toner

out’ reset gear and the tension spring. The

long part of the spring attaches to the top of

the reset flag and the short part to the back

support post (See photo 24).

E-mail: [email protected] Website: www.fgimaging.com

ing equipment. None of FGIC's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FGIC and any OEM.

DEFECT CHART

OPC Drum ........................5mm

Developer Roller ................42.7mm

COMPOTES APPROXIMATE LIFE

Drum Unit ..........................17,000 pages

Waste toner box ................20,000 pages

Belt unit ............................50, 000 pages

Laser unit ..........................100,000 pages

Paper feeding kit ..............100,000 pages

Paper feeding kit MP ........50,000 pages

PHOTO 31

TN-110

PHOTO 32

TECHNICAL TIPS:

Do not mix TN-110 and TN-115 end

caps and gears. End caps and gears

are distinctive for each model. See pho-

tos 31 for TN-110 and 32 for TN-115.

TN-115

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