Bosch CS 550 User manual

CS 550,551,550i,551i/150RC

Spreader Joystick Controller Installation Manual

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Table of Contents

System Components

Spreader System Layout

Joystick System Layout

Mounting

4.1

Microcontroller

4.2

Display and Joystick

Dimensions

5.1

Display

5.2

Joystick

Connector Details

6.1

Microcontroller Connection

6.2

Solenoid Connection

Cable Connections

7.1

Cable Connections

7.2

Main Harness Connections

Cable Function Chart

Installation Notes

9.1

Step 1

9.2

Step 2

Installation Test Checklist

Warning

Appendix – Detailed CS550/150 System Layout

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Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for any

reason and reserves the right to make changes at any time, without notice or obligation, to any of the

information contained in this piece of literature.

Please check for updates at: www.boschrexroth.ca/compu-spread

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1System Components

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2 550i Spreader System Layout

See Appendix (CS-550i System Layout Drawing).

3 Joystick System Layout

See Appendix (CS550i-150RC System Layout Drawing).

4 551i System Layout

See Appendix (CS551i-150RC System Layout Drawing).

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The following is a detailed navigation chart for the system layout. See Appendix for the

detailed system layout including all the components and part numbers.

CS-550 / 150 ELECTRONIC SYSTEM BUILDER

TABLE OF CONTENTS

COORDINATES

ITEM DESCRIPTION X.Y DETAILS

550 SPREADER

1SPREADER PACKAGES E1 DISPLAY AND RC INCLUDED

2MAIN HARNESS D7 ADVANCED OR LITE

3CANBUS CABLES C2

4SENSOR EXTENSIONS B6

5SENSOR NETWORK C6 PULL-UP RESISTOR (WHITE MOTOR)

6VEHICLE SPEED B7

7VALVE EXTENSIONS E6 IF RC LOCATED IN CAB

8550 AUXILIARY CABLE E3 MATERIAL DETECT / CHANGE

9VALVE ADAPTER E6 (C4M TO ITT) FOR OLD SCB/MP18

150 ARMREST

1RCE CABLES A3 IN-VALVE OR IN-CAB

2POWER FLOAT C4 NO ADAPTERS FOR NEW C4 BLOCK

3150 AUXILIARY B2

4CANBUS CABLE C2

5LOW OIL, SPIN. REV. C3 ADAPTERS REQUIRED

SPECIAL FUNCTIONS

1PRESSURE/TEMP/CHUTE D3 HYDRAULIC MONITORING

2ROAD TEMP D0 ROAD AND AMBIENT TEMP

3WIFI D2 NEED EXTENSION?

4GPS PUCK E0

5ANTI-ICE E4 USE C4-C4 EXTENSIONS (CUT END)

TOW PLOW

1TP SPREADER PKG E1 INCLUDES TWO 4-4's

2MAIN HARNESS D9

3CANBUS SPLITTER D6

4SENSOR EXTENSIONS B6 RC ON TRUCK OR TRAILER?

5SENSOR NETWORK C6 IF PULL-UP RESISTORS REQUIRED

6VALVE EXTENSIONS E6 RC ON TRUCK OR TRAILER?

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5Mounting

5.1 Microcontroller

1. The microcontrollers(s) can be mounted horizontal or with the connectors oriented to

the bottom. The controller cannot be mounted with the connectors facing upwards.

2. The mounting surface must be flat and all four bracket holes used.

3. Sufficient space must be allowed for the mating and un-mating of the connectors.

4. If the controller is mounted in the cab, valve extension cables are required to be routed

into the valve enclosure.

5. If the controller is mounted in the valve enclosure, the main harness leads will

terminate directly to the valve solenoid.

6. The mount hole spacing is 188mm (7.4”) by 59mm (2.32”).

7. See the “Installation Notes” for additional recommendations (page 15).

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5.2 Display, Encoder Box and Joystick

1. Both 550i and 551i displays utilize a ball mount where 4 holes of the flange must be

secured. (See hole array.)

2. A similar ball mount is used when the display is coupled to the armrest – one long arm

and one short.

3. The joystick armrest console utilizes a tube mount that slips over 1-7/8” O/D pedestal

tubing.

4. The tube mount can slide forward and back 1.7” to optimize the armrest position.

(Loosen the ¼-20 nuts.)

5. The ratchet clamp can be used to lock the rotation of the tube and bracket.

6. See the “Installation Notes” for additional recommendations (page 15).

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5 Dimensions

5.1 Display

5.2 Joystick

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6 Connector Details

6.1 Microcontroller Connection

1. Extend sliding tabs.

2. Partially insert connector into socket and ensure the 4 coding posts align into housing.

3. Push sliding tabs in and the connector will fully insert and lock itself.

4. To remove, pull the tabs out and the connector will un-mate.

Note: The RC4-4 “Spreader” controller uses only the larger connector, while the RCE

“Joystick” controller uses both.

6.2 Solenoid Connection

1. Push on the connector to mate.

2. Press metal retainer to un-mate.

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