Assa Abloy 8654 User manual

Top

Auxiliary

Lock

8654 Hinged Security Door Lock

3 Point Kit and Standard Lock Installation

Fitting the Actuator Bar and Auxiliary Locks

Note: For ease of fitment remove door from the door frame.

- Assemble the Actuating Bar and Rods as shown prior to

fitting to the door stile. With the “TOP” mark facing the front.

- Keep the locating lugs of the Actuating Bar facing the front edge of

the door.

- Insert the Actuator Bar and rod assembly through the top cut-out

and slide it through the door stile.

- With the Auxiliary locks in the locked position (as shown),

Important: Connect the top Auxiliary lock first to the end of the rod

followed by the bottom Auxiliary lock.

- Then push them both into the door stile.

Rod

Fitting Central Lock

With the central lock in the factory set Deadlock position,

insert into the stile. Locate and engage the lug on

the Actuating Bar with the lock, then secure with screws.

Important: The lock must be installled in the position shown,

product warranty cannot be assured if installed upside down.

Fitting Cylinder & Spindle

- Insert cylinder so cam turns towards front of door.

- Losely fix cylinder with screw.

- Then insert spindle into lock body.

Lever Handing

If necessary prepare escutcheon by rotating levers 180 degrees

downwards to required handing position.

Fitting Escutcheon

- Fit escutcheon with snib on the inside face of the door.

- Ensure snib is to 90 degrees in the direction of the lever..

- Secure inside and outside escutcheons with screws and

screw hole plugs.

Securing Top and Bottom

Auxiliary Locks

Drill a 3mm hole through bottom hole

in the Auxiliary locks, secure with

fixing screws.

Drilling Hole in Top and Bottom Auxiliary Locks

- Gently push the top Auxiliary lock upwards to retract the hook bolt.

- Then drill a 3mm hole in the centre of the slotted hole.

- Repeat this step for the bottom Auxiliary lock.

Test Safety Mode:

Important: Release button above hook bolt must be depressed.

Rotate key or snib 90 degrees towards the lever:

- Padlock symbol is visible.

- Inside and outside levers are locked.

- Auxiliary hook bolts are thrown and locked, push hook bolts upwards

to check.

- Repeat STEP 6 to return lock to Passage mode.

Test Deadlock Mode:

Important: Release button above hook bolt must be depressed.

Rotate key 180 degrees towards the lever:

- Snib rotates 90 degrees towards the lever, padlock symbol is visible.

- Inside and outside levers are locked.

- Auxiliary hook bolts are thrown and locked, push hook bolts upwards

to check.

Important: Reposition top and bottom Auxiliary locks if

necessary to achieve Safety and Deadlock modes, then

fully tighten fixing screws in STEP 8.

Bottom

Auxiliary

Lock

Release

Button

Locating Lugs

Actuator Bar

Stile

Spindle

Cylinder

‘o’

Ring

Top

Lug

Cam

Fixing Screw to Top and Bottom Auxiliary Locks

- Gently push the top Auxiliary lock upwards to retract the hook bolt.

- Lightly fix screw in slotted hole.

- Repeat this step for the bottom Auxiliary lock.

Passage Mode

With the central lock in the factory set Deadlock position, insert key

and rotate 90 degrees away from the lever to the unlocked position

or Passage mode. Snib rotates to the vertical position.

Release

Button

Depress Release

Button

Depress Release

Button

Snib

Hook

bolt

retracted

Q50083 Iss: A 0312

Mounting handle BELOW centreline of door Mounting handle ABOVE centreline of door

Both sides of the door section must be cut to the dimensions

given. Start with the centre of door (CL OF DOOR) then measure

69.5mm BELOW and mark the (CL OF CUTOUT).

Mark Bolt Recess and Screw

Holes

- Align the bottom of the

Central strike with the mark

just made on the door jamb.

- Face the curved side of the

strike outwards, hold strike

against the door stop and mark

the bolt recess and screw hole

positions.

Fix Screws

Secure the Central strike with fixing

screws. Maximum clearance between

door and jamb should not exceed 4mm.

Door

stop

Exterior

door

face

Mark Central Strike Position

Hold the door against the jamb and mark a line level

with the mark on the front of the central lock body.

Door jamb

Mark on

Central

lock body

Door jamb

20mm Depth

44mm Height

12mm

Width

Base of

strike

hole

8654 Hinged Security Door Lock

Timber Door Central Strike Installation

(Standard 19mm door)

4mm

Timber

jamb Aluminium door

Bolt

recess

Chisel Bolt Recess

For timber door jambs

chisel out bolt recess

and ensure it is at

least 20mm deep

and 44mm high from

the BASE of the strike

hole.

Chisel Bolt Recess

For timber door jambs

chisel out bolt recess

and ensure it is at

least 20mm deep

and 44mm high from

the TOP of the strike

hole.

Door jamb

Mark on

Auxiliary

lock body

Door jamb

Mark Auxiliary Strike Position

Hold the door against the jamb and mark the door jamb

level with the mark on the front of the Auxiliary lock body.

Fix Screws

Secure the Auxiliary strike with fixing

screws. Maximum clearance between

door and jamb should not exceed 4mm.

4mm

Timber

jamb Aluminium door

20mm Depth

44mm Height

12mm

Width Top of

strike

hole

Door

stop

Exterior

door

face

Bolt

recess

825.5

682.5

678.5

829.5

Both sides of the door section must be cut to the dimensions

given. Start with the centre of door (CL OF DOOR) then measure

77.5mm ABOVE and mark the (CL OF CUTOUT).

Mark Bolt Recess and Screw

Holes

- Align the bottom of the

Auxiliary strike with the mark

just made on the door jamb.

- Hold strike against the

door stop and mark the bolt

recess and screw hole positions.

Timber Door Auxiliary Strike Installation

(Standard 19mm door) Slot (min)

69.5

77.5

Slot (min)

Mounting

face

Mounting

face

(From the

mounting

face)

(From the

mounting

face)

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