Assa Abloy 8400 User manual

80-0180-38, Revision H

Backset

Door Opening Width

30”

36”

42”

48”

Dimension A

31/32” or

1-1/8”

26.84

32.84

38.84

44.84

1-1/2”

25.57

31.57

37.57

43.57

8400 Mortise Exit Device

Installation Instructions

Phoenix, AZ 85044

Tel: 1-800-872-3267

Mon-Fri: 6:00am - 4:00pm PDT

Fax: 1-800-232-7329

www.adamsrite.com

Preparing

NOTE 1: These dimensions and templates assume

a door thickness or 1-3/4.” For doors of other

thickness, the factory should be consulted.

NOTE 2: CL* denotes vertical centerline of

strike within 1/64” of deadlatch

centerline.

Installing the Strike

NOTE: Both strike cup and strike plate must

be installed properly to meet code

requirements.

1. INSTALL cast strike cup with #10-32 flat head screws.

2. INSTALL strike plate with #10-32 flat head screws.

Mounting the Push Bar

1. DEPRESS latch bolt.

NOTE: The square key on plug must align with square notch on side

plate.

2. INSERT bar assembly cam plug thru side plate.

3. INSTALL self-tapping screws on both ends and securely TIGHTEN.

4. TIGHTEN cam plug set screw.

5. INSTALL faceplate.

6. INSTALL end caps (dogging socket at latch end).

Installing the Deadlatch

1. ADJUST mounting post to length required

to flush faceplate with nose of stile.

2. TIGHTEN lock case securely using #10-32

screws.

IMPORTANT NOTE

Installation must be in accordance to all applicable building and life safety codes.

80-0180-38, Revision H

Adams Rite is a brand associated with Hanchett Entry Systems, Inc., an

permission of Hanchett Entry Systems, Inc. is prohibited.

Separating Push Bar and Mounting Bar

1. REMOVE both end caps (retainer is attached to nose end cap).

2. SLIDE push bar toward hinge side of door.

3. CONTINUE to slide push bar past the pivot plate that rides in

push bar track.

4. SLIDE push bar in opposite direction, keeping pivot plate out of

track until push bar is free of mounting bar.

Installing Push Bar to Mounting Bar

1. With push bar in hand and mounting bar attached to door, FIND

the stop plate staked into push bar (plate is on the latch end of

the assembled unit).

2. SLIDE the pivot plate nearest the hinge into track of push bar

until second pivot plate is exposed.

3. INSERT pivot plate into track on push bar and SLIDE in

opposite direction until push bar and mounting bar align.

Cutting Off for Non-Standard Doors

1. DRIVE OUT the two roll pins.

2. REMOVE mounting cap.

3. COLLAPSE bar and TAPE DOWN in area of cut-off.

NOTE: 3-19/32” [91.3 mm] minimum dimension from rivet centerline to new cut-

off length, as show below.

4. DETERMINE extrusion length (Dimension “B”).

5. MEASURE mounting bar (not push bar), and MARK extrusion length on tape.

6. SAW off excess length.

7. LAY mounting clip over mounting bar (Figure “C”) and USE as a guide to drill

two 1/8” [3.2 mm] holes.

8. RE-INSTALL mounting cap into mounting bar and DRIVE two roll pins into

holes.

9. SEE installation instructions.

Changing Hand of Exit Device

1. REMOVE screws and then spring retainer plate.

2. REMOVE two springs.

3. REMOVE auxiliary bolt.

4. REMOVE latch bolt and deadlocking arm assembly, being careful

not to lose small internal spring.

5. REMOVE internal (deadlocking) spring.

6. SLIDE pin out of latch bolt and REMOVE deadlocking arm.

7. REPLACE deadlocking arm on opposite side of latch bolt and

INSTALL pin.

8. INSTALL internal spring and INSERT latch bolt and deadlocking arm

assembly into latch case.

9. INSTALL auxiliary bolt.

10. REPLACE two springs.

11. INSTALL spring retainer plate.

Front View

1. REMOVE link from crank arm.

2. ROTATE crank to opposite

direction.

3. CONTINUE moving crank arm as

as bar is released.

Back View

1. REMOVE Cam screw.

2. FLIP Cam over to opposite

position.

3. REPLACE Cam screw and

TORQUE to 6.5–7.0 inch pounds.

IMPORTANT NOTE

Installation must be in accordance to all applicable building and life safety codes.

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