Assa Abloy Access 3 User manual

Key Systems Technical Manual

Technical Manual

Table of Contents

The Access 3 Advantage ....................................................................................................... 3

AP Key Cuts.......................................................................................................................... 4

AS & AHS Key Cuts............................................................................................................... 5

Pinning Formula.................................................................................................................... 6

Construction Master Keying.................................................................................................. 7

Visual and Concealed Key Control ........................................................................................ 8

Access 3 Pin Kits ................................................................................................................... 9

Cylinder Parts: AP - 1500 Series Mortise.............................................................................. 10

Cylinder Parts: AP - 3500 Series Rim.................................................................................... 11

Cylinder Parts: AS - 1600 Series Mortise.............................................................................. 12

Cylinder Parts: AS - 3600 Series Rim.................................................................................... 13

Cylinder Parts: AHS - 1700 Series Mortise ........................................................................... 14

Cylinder Parts: AHS - 3700 Series Rim ................................................................................. 15

Cylinder Parts: AP - 8500 Series LFIC Cores ......................................................................... 16

Cylinder Parts: AS - 8600 Series LFIC Cores ......................................................................... 17

Cylinder Parts: AHS - 8700 Series LFIC Cores....................................................................... 18

Cylinder Parts: AP - 2500 Series Component (Key-in-Knob/Lever) ........................................ 19

Cylinder Parts: AS - 2600 Series Component (Key-in-Knob/Lever) ........................................ 20

Cylinder Parts: AHS - 2700 Series Component (Key-in-Knob/Lever)...................................... 21

Technical Manual

The Access 3™Advantage

The Access 3 Key System

The patented Access 3 system from

Corbin Russwin provides the right level

of security for each opening in your

facility. Three levels of ANSI/BHMA Grade

1 protection, from patented keyway to

UL437 certified, secures every opening.

A common key for all three levels of

security enhances key control and

simplifies administrative procedures. Key

blanks are controlled through authorized

distribution and geographical protection

is available. Available for mortise,

rim, component and Large Format

Interchangeable Core (LFIC) cylinders,

Corbin Russwin offers the right Access 3

level of protection for every door in your

facility.

Benefits

• Patentprotectionfromunauthorized

key duplication through 2027

• Newkeywayfamilyprotectssystem

integrity from legacy systems

• Keysaresignificantlystrongerthan

competitive systems

• User-friendlydesignwithminimal

components provides easy field

service – except key cutting – AS, AHS

• AvailabilityinallexistingCorbin

Russwin cylinder types provides cost-

effective upgrade for Corbin Russwin

facilities

• Bump resistance standard for all AP,

AS and AHS cylinders.

Access 3 (AP) features a utility patented

keyway. These cylinders easily retrofit into

existing hardware and are appropriate for

most applications. The keys for AP can

only open AP cylinders. AP cylinders are

protected against bumping.

Access 3 (AS) builds on the utility

patented keyway of AP and adds

patented side bar locking with unique

angled bottom pins that provide end

users with geographical exclusivity.

Cylinders provide protection against

bumping and picking. Because of

its superior key control and patent

protection until 2027, AS products are

recommended for use in conjunction

with AHS for new installations or when

retrofitting systems, including large

format interchangeable core systems.

Access 3 (AHS) combines the utility

patented keyway and side bar locking

with unique angled bottom pins that

provide end users with geographical

exclusivity, and adds certification to

UL437. They are classified as high security

because of their superior resistance to

physical attack and protection against

unauthorized key duplication. Because of

its superior key control, patent protection

until 2027, and physical strength, we

recommend AHS products for new high-

security installations or when retrofitting

systems, including large format

interchangeable core systems. Corbin

Russwin also offers anti-vandal and

high security locksets that complement

AHS cylinders for those openings most

vulnerable to attach.

Technical Manual

AP Key Cuts

AP cuts from Bow to Tip

MACS-4

Top Pin (TP)

Size # Length Part No.

Top #1 0.030 763F012030

Top #2 0.060 763F012060

Top #3 0.090 763F012090

Top #4 0.120 763F012120

Top #5 0.150 763F012150

Top #6 0.180 763F012180

Top #7 0.210 763F012210

Top #8 0.240 763F012240

Top #9 0.270 763F012270

Build Up Pins (BU)

Size # Length Part No.

BU #1 0.030 763F012030

BU #2 0.060 763F012060

BU #3 0.090 763F012090

BU #4 0.120 763F012120

BU #5 0.150 763F012150

BU #6 N/A N/A

BU #7 0.210 763F012210

BU #8 0.240 763F012240

BU #9 0.270 763F012270

BU #10 0.300 763F012300

BU #11 0.330 763F012330

Size # Length Part No.

1 .231 763F002243

2 .261 763F002273

3 .291 763F002303

4 .321 763F002333

5 .351 763F002363

6 .381 763F002393

Bottom Pins (BP)

Size # Length Part No.

1 .030 763F012030

2 .060 763F012060

3 .090 763F012090

4 .120 763F012120

5 .150 763F012150

Master Pins (MP)

Size # Length Part No.

BR #4 0.120 763F027120

BR #5 0.150 763F027150

BR#6 0.180 763F027180

BR#7 0.210 763F027210

BR#8 0.240 763F027240

BR#9 0.270 763F027270

Top Pin - Bump Resistant

Description Part No.

CMK 763F072

CMK Wafer

Depth Spec.

AP Key

Bottom Pin

Technical Manual

AS & AHS Key Cuts

AS & AHS cuts from Bow to Tip

MACS - 4

Bottom Pin (BP)

Size # Length Part No.

BP #1-C 0.231 763F052243

BP #1-L 0.231 763F042243

BP #1-R 0.231 763F062243

BP #2-C 0.261 763F052273

BP #2-L 0.261 763F042273

BP #2-R 0.261 763F062273

BP #3-C 0.291 763F052303

BP #3-L 0.291 763F042303

BP #3-R 0.291 763F062303

BP #4-C 0.321 763F052333

BP #4-L 0.321 763F042333

BP #4-R 0.321 763F062333

BP #5-C 0.351 763F052363

BP #5-L 0.351 763F042363

BP #5-R 0.351 763F062363

BP #6-C 0.381 763F052393

BP #6-L 0.381 763F042393

BP #6-R 0.381 763F062393

Top Pin (TP)

Size # Length Part No.

Top #1 0.030 763F012030

Top #2 0.060 763F012060

Top #3 0.090 763F012090

Top #4 0.120 763F032120

Top #5 0.150 763F037150

Top #6 0.180 763F037180

Top #7 0.210 763F032210

Top #8 0.240 763F032240

Top #9 0.270 763F032270

Build Up Pins (BU)

Size # Length Part No.

BU #1 0.030 763F012030

BU #2 0.060 763F012060

BU #3 0.090 763F012090

BU #4 0.120 763F012120

BU #5 0.150 763F012150

BU #6 N/A N/A

BU #7 0.210 763F012210

BU #8 0.240 763F012240

BU #9 0.270 763F012270

BU #10 0.300 763F012300

BU #11 0.330 763F012330

Size # Length Part No.

1 .030 763F012030

2 .060 763F012060

3 .090 763F012090

4 .120 763F012120

5 .150 763F012150

Master Pins (MP)

Description Part No.

CMK 763F072

CMK Wafer

Depth Spec.

AS & AHS Key

Bottom Pin

Dimensions shown are to theoretical intersection

Technical Manual

Pinning Formula

Instructions (Fixed Core and LFIC

Chambers 1,2, 5 & 6)

Bottom Pin = shallowest operating cut

Master Pin (if required) = Deepest minus

shallowest operating cut

(Plug Total = Bottom Pin + Master Pin)

Top Pin = 10 MINUS Plug Total

Fixed Core Component Cylinders

Example

Master Key 1 2 3 4 6 4

Change Key 3 4 5 2 2 2

Top Pin (TP) 7 6 5 6 4 6

Master Pin (MP) 2 2 2 2 4 2

Bottom Pin (BP) 1 2 3 2 2 2

Large Format Interchangable Core Cylinders

Example

Control Key 1 5 5 4 3 2

Master Key 1 5 2 6 3 2

Change Key 3 1 4 3 1 5

Top Pin (TP) 7 5 2 3 7 5

Build Up Pin (BU) x x 7 4 x x

Master Pin (MP) 2 4 2 3 2 3

Bottom Pin (BP) 1 1 2 3 1 2

Bottom

Pin (BP) =

Shallowest

Operating Cut

Top Pin (TP)

10 MINUS

Plug Total

Fixed Core and

LFIC Chambers

1, 2, 5 & 6

Master Pin

(MP) =

Deepest Minus

Shallowest

Operating Cut

Plug Total (MP + BP)

Instructions (LFIC Control Chambers 3 & 4)

Bottom Pin = shallowest operating cut

Master Pin (if required) = Deepest minus

shallowest operating cut

(Plug Total = Bottom Pin + Master Pin)

Build Up Pin = Control Cut plus 6 minus Plug Total

Top Pin = 13 MINUS (PLUG TOTAL + BUILD UP PIN)

Master Pin (MP) =

Deepest MINUS

Shallowest

Operating Cut

Top Pin (TP)

13 MINUS Plug

Total and

Build Up Pin

Build Up Pin (BU) =

Control Cut PLUS 6

MINUS Plug Total

LFIC Control

Chambers 3 & 4

Bottom

Pin (BP) =

Shallowest

Operating Cut

Plug Total (MP + BP)

Lost Ball/Wafer Construction Cylinder

1. In the construction lost wafer chamber use #5 cut for TMK and #6 cut for CMK

2. CMK cuts for the rest of the chambers are same as TMK cuts

3. “Donut” wafer is added in construction lost wafer chamber above bottom pin

Technical Manual

Construction Master Keying

Access 3 cylinders when master keyed are offered with the

convenience of construction keying when specified. This is not

recommended with AHS key systems or any system where strict

key control and management is enforced.

Construction keying simplifies the process when the building

gets turned over. With this feature, the construction master

keyed cylinder is master keyed with a special construction

feature in one of the chambers. The plug is prepped in two

places along both sides of the same chamber containing the

construction feature. This allows the construction master key to

be used during the construction phases.

It is highly recommended that all construction keys are collected

and accounted for once the project is complete to protect the

integrity of the key system.

Construction master keys are to be specified and ordered

separately.

Construction master keyed orders will have all change keys

shipped separately from hardware.

Construction master keying is not available with hotel function

cylinders or large format interchangeable cores. If construction

keying is required for LFIC, specify temporary construction

keyed cores.

Construction Master Keying (Lost/Wafer Design) for AP, AS & AHS

Wafer

Cutaway cylinder showing construction

master key being used, putting the wafer

below the shear line while key is turned.

Note the two empty “donut” holes

on either side of the chamber.

Change key inserted in cylinder

putting the wafer above the shear line.

As change key rotates,

construction wafer falls into

“donut” hole in the side of plug.

Only construction wafer will

fall due to hole through its center.

Change key rotated to

position for extraction.

Construction key inserted after

wafer is trapped. Driver now

extends into plug chamber.

Construction key if used will not rotate.

Technical Manual

Visual Key Control

For Multiplex Masterkey Systems (CR keyway family shown)

Nickel silver

Key Bow type 38

• Ordering example AP Key Blank:

XXXX-6PIN-38-AP

• Ordering example AS/AHS Key Blank:

XXXX-6PIN-38-AS60

• Ordering example Hotel Emergency key (Mortise Cylinders)

example: Keyway-6Pin-38-E2-AP

• Ordering example Hotel Emergency key (Key-in-lever cylinders)

example: Keyway-6Pin-38-E6-AS60

Back Side Stamping & Options

• Keyset(VKC1),standard–unlessotherwiseindicated

• Systemregistrynumberwillbestampedonmasterkeysunlessotherwiseindicated

• Concealedkeycontrol(CKC2)availableoncylinders

• VisualKeyControlVKC2isavailableforlevel1(AP)only.

• VisualKeyControlVKC3andConcealedKeyControlCKC3notavailable

Key Section Code

(blind code

for keyway

designation)

Key Set Symbol

System

Registry

Number

Front Side Back Side

Keyway

Technical Manual

Access 3™Pin Kits

PK-30-AP Pinning Kit

The PK-30-AP Kit is used to pin AP ﬁxed and LFIC cylinders. The heavy duty steel kit prevents pins from mixing.

The kit includes:

 •100eachofbottompinssizes1-6

 •100eachofbuilduppins1-11

 •100eachofmasterpinssizes1-5

 •100eachoftoppinssizes1-9

 •100eachofbumpresistantpinssizes4-9

 •100tumblersprings–partnumber763F617

 •100sidebarspring-partnumber756F817

 •50#2-56screw-partnumber756F847

 •25KIK/KILspringcover–partnumber756F858

 •25eachmortise/rim,LFICspringcover–partnumber756F722

 •10Sidebar(8500CYL.)–partnumber763F565

 •Tweezer–partnumber239F368

 •Access 3 Key decoder – part number 756F937

PK-30-MASTER Master Pinning Kit

The PK-30-MASTER “Master Kit” includes all pins needed to re-pin AP, AS and AHS cylinders.

The kit includes:

 •100eachofAPbottompinssizes1-6

 •100eachofangledbottompinssizes1-6(L-C-R)

 •100eachofbuilduppinssizes1-11

 •100eachofmasterpinssizes1-5

 •100eachoftoppinssizes1-9

 •100eachofbumpresistantpinssizes4-9

 •100tumblersprings–partnumber763F617

 •50#2-56screw-partnumber756F847

 •25KIK/KILspringcover–partnumber756F858

 •25mortise/rim,lcspringcover–partnumber756F722

 •10sidebar–partnumber756F807

 •10sidebar(8500CYL.)–partnumber763F565

 •100sidebarspring–partnumber756F817

 •50sliderspring–partnumber756F797

 •Tweezer–partnumber239F368

 •Access 3 Key decoder – part number756F937

Note: CT-4 follower (size .509) may be ordered separately.

Technical Manual

Cylinder Parts:

AP Series Mortise

Item Description Part Number Cylinder Length Comments

1 Plug SA

757K64MSECFIN 1-1/4"

Plug finishes: 606, 619

757K74MSECFIN 1-3/8"

757K84MSECFIN 1-1/2"

757K94MSECFIN 1-3/4"

2 Shell SA

757F68MFIN 1-1/4"

Shell finishes: 605, 606, 611, 612,

613, 618, 619, 622, 625, 626,

629,630, 722

757F78MFIN 1-3/8"

757F88MFIN 1-1/2"

757F98MFIN 1-3/4"

3 Bottom Pins 763F002

4 Master & Build Up Pins 763F012

5 Top Pins 763F027

6 Tumbler Springs 763F617

7 Spring Cover 756F722

8 Cam See Access 3 Catalog

9 Cam Retainer 756F838

10 Screws 756F847

Note: Items 3, 4 & 5 are in vial of 100 pins

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