Alliance Laundry Systems UW35P2 User manual

Operation/Programming

www.comlaundry.com

Washer-Extractors

Pocket Hardmount

2-Speed and 3-Speed

UW35P2

UW35P3

UW60P2

UW60P3

MC010J

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

Part No. F232090R3

February 2007

Para bajar una copia de estas instrucciones

en español, visite www.comlaundry.com.

F232090

means without the expressed written consent of the publisher.

Table of

Contents

Safety Information.............................................................................. 3

Explanation of Safety Messages........................................................... 3

Important Safety Instructions ............................................................... 3

Safety Decals ........................................................................................ 5

Key To Symbols ................................................................................... 6

Operator Safety..................................................................................... 7

Safe Operating Environment ................................................................ 7

Environmental Conditions ............................................................... 7

Machine Location ............................................................................ 8

Input and Output Services................................................................ 8

Misuse................................................................................................... 9

Operation............................................................................................. 10

Delivery Inspection............................................................................... 10

Customer Service.................................................................................. 10

Serial Plate Location............................................................................. 10

Machine Familiarization Guide ............................................................ 12

Theory Of Operation............................................................................. 12

Emergency Stop Button........................................................................ 13

WE-6 Microcomputer........................................................................... 14

LED Display ......................................................................................... 14

Operational Keypad .............................................................................. 17

Start-up ................................................................................................. 18

Opening Door ....................................................................................... 19

Loading ................................................................................................. 19

Supply Dispenser .................................................................................. 19

Cycle Selection ..................................................................................... 19

Cycle Execution.................................................................................... 20

Test Cycle ............................................................................................. 20

Stop Routine ......................................................................................... 21

Balance Switch Detection..................................................................... 21

Temperature Display ............................................................................ 21

Error Recovery Routine........................................................................ 22

Motor Thermal Overload Indicator ...................................................... 22

Manual Mode Control Feature.............................................................. 23

Programming ...................................................................................... 24

Programming Keypad........................................................................... 24

Programming Tutorial .......................................................................... 26

Programming Hints............................................................................... 29

System Programming............................................................................ 30

Prompting the WE-6 ........................................................................ 30

Cycle Programming .............................................................................. 31

Displaying a Cycle in Memory ........................................................ 31

Displaying Individual Cycle Usage ................................................. 31

Editing a Cycle................................................................................. 32

Erasing a Cycle in Memory ............................................................. 33

2F232090

Step Programming ................................................................................ 33

Programming a Fill without Spray................................................... 33

Programming a Fill Temperature..................................................... 33

Programming a Supply Step ............................................................ 35

Programming Heat ........................................................................... 36

Programming a Wash Step............................................................... 36

Programming a Wash 5 Thermal Cool-down .................................. 37

Programming No Reversing ............................................................ 37

Programming a Soak Step................................................................ 38

Programming a Drain Step............................................................... 38

Programming a Flush Step............................................................... 38

Programming a Spin Step ................................................................ 39

Programming a Rinse Step............................................................... 39

Programming an Auxiliary Step ...................................................... 39

Simulator Operation and Program Transfer ......................................... 40

Simulator Operation......................................................................... 40

Transferring All Cycles from Computer to Simulator..................... 41

Transferring One Cycle from Computer to Simulator..................... 41

Transferring All Cycles from Simulator to Computer..................... 42

Transferring One Cycle from Simulator to Computer..................... 42

Preprogrammed Cycles......................................................................... 43

Cycle Categories .............................................................................. 43

Standard Supply Legend .................................................................. 44

Standard Cycle Charts...................................................................... 44

F232090

Safety Information

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,”

and “CAUTION”), followed by specific instructions,

are found in this manual and on machine decals. These

precautions are intended for the personal safety of the

operator, user, servicer, and those maintaining the

machine.

Additional precautionary statements (“IMPORTANT”

and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used

to inform the reader of specific procedures where

minor machine damage will occur if the procedure

is not followed.

NOTE: The word “NOTE” is used to communicate

installation, operation, maintenance or servicing

information that is important but not hazard

related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Refer to the GROUNDING INSTRUCTIONS in

the INSTALLATION manual for the proper

grounding of the washer.

3. Do not wash textiles that have been previously

cleaned in, washed in, soaked in, or spotted with

gasoline, kerosene, waxes, cooking oils, dry-

cleaning solvents, or other flammable or

explosive substances as they give off vapors that

could ignite or explode.

4. Do not add gasoline, dry-cleaning solvents, or

other flammable or explosive substances to the

wash water. These substances give off vapors that

could ignite or explode.

5. Under certain conditions, hydrogen gas may be

produced in a hot water system that has not been

used for two weeks or more. HYDROGEN GAS

IS EXPLOSIVE. If the hot water system has not

been used for such a period, before using a

washing machine or combination washer-dryer,

turn on all hot water faucets and let the water

flow from each for several minutes. This will

release any accumulated hydrogen gas. The gas

is flammable, do not smoke or use an open flame

during this time.

6. Do not allow children to play on or in the washer.

Close supervision of children is necessary when

the washer is used near children. This is a safety

rule for all appliances.

7. Before the washer is removed from service or

discarded, remove the door to the washing

compartment.

8. Do not reach into the washer if the wash drum is

moving.

DANGER indicates the presence of a

hazard that will cause severe personal

injury, death, or substantial property

damage if the danger is ignored.

DANGER

WARNING indicates the presence of a

hazard that can cause severe personal

injury, death, or substantial property

damage if the warning is ignored.

WARNING

CAUTION indicates the presence of a

hazard that will or can cause minor

personal injury or property damage if the

caution is ignored.

CAUTION

To reduce the risk of fire, electric shock,

serious injury or death to persons when

using your washer, follow these basic

precautions:

W023

WARNING

Safety Information

F232090

4© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

9. Do not install or store the washer where it will be

exposed to water and/or weather.

10. Do not tamper with the controls.

11. Do not repair or replace any part of the washer, or

attempt any servicing unless specifically

recommended in the user-maintenance

instructions or in published user-repair

instructions that the user understands and has the

skills to carry out.

12. To reduce the risk of an electric shock or fire, DO

NOT use an extension cord or an adapter to

connect the washer to the electrical power

source.

13. Use washer only for its intended purpose,

washing textiles.

14. Never wash machine parts or automotive parts in

the machine. This could result in serious damage

to the basket.

15. ALWAYS disconnect the washer from electrical

supply before attempting any service. Disconnect

the power cord by grasping the plug, not the cord.

16. Install the washer according to the

INSTALLATION INSTRUCTIONS. All

connections for water, drain, electrical power and

grounding must comply with local codes and be

made by licensed personnel when required.

17. To reduce the risk of fire, textiles which have

traces of any flammable substances such as

vegetable oil, cooking oil, machine oil,

flammable chemicals, thinner, etc., or anything

containing wax or chemicals such as in mops and

cleaning cloths, must not be put into the washer.

These flammable substances may cause the

fabric to catch on fire by itself.

18. Do not use fabric softeners or products to

eliminate static unless recommended by the

manufacturer of the fabric softener or product.

19. Keep washer in good condition. Bumping or

dropping the washer can damage safety features.

If this occurs, have washer checked by a

qualified service person.

20. Replace worn power cords and/or loose plugs.

21. Be sure water connections have a shut-off valve

and that fill hose connections are tight. CLOSE

the shut-off valves at the end of each wash day.

22. Loading door MUST BE CLOSED any time the

washer is to fill, tumble or spin. DO NOT bypass

the loading door switch by permitting the washer

to operate with the loading door open.

23. Always read and follow manufacturer’s

instructions on packages of laundry and cleaning

aids. Heed all warnings or precautions. To reduce

the risk of poisoning or chemical burns, keep

them out of the reach of children at all times

(preferably in a locked cabinet).

24. Always follow the fabric care instructions

supplied by the textile manufacturer.

25. Never operate the washer with any guards and/or

panels removed.

26. DO NOT operate the washer with missing or

broken parts.

27. DO NOT bypass any safety devices.

28. Failure to install, maintain, and/or operate this

washer according to the manufacturer’s

instructions may result in conditions which can

produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT

SAFETY INSTRUCTIONS appearing in this

manual are not meant to cover all possible

conditions and situations that may occur. Common

sense, caution and care must be exercised when

installing, maintaining, or operating the washer.

Any problems or conditions not understood should be

reported to the dealer, distributor, service agent or the

manufacturer.

Safety Information

F232090 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Safety Decals

Safety decals appear at crucial locations on the

machine. Failure to maintain legible safety decals

could result in injury to the operator or service

technician.

Figure 1

This machine must be installed, adjusted,

and serviced by qualified electrical

maintenance personnel familiar with the

construction and operation of this type of

machinery. They must also be familiar

with the potential hazards involved.

Failure to observe this warning may result

in personal injury and/or equipment

damage, and may void the warranty.

SW004

WARNING

Ensure that the machine is installed on a

level floor of sufficient strength and that

the recommended clearances for

inspection and maintenance are provided.

Never allow the inspection and

maintenance space to be blocked.

SW020

CAUTION

Be careful around the open door,

particularly when loading from a level

below the door. Impact with door edges

can cause personal injury.

SW025

CAUTION

Never touch internal or external steam

pipes, connections, or components.

These surfaces can be extremely hot and

will cause severe burns. The steam must

be turned off and the pipe, connections,

and components allowed to cool before

the pipe can be touched.

SW014

WARNING

MA004G

Safety Information

F232090

6© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Key To Symbols

The lightning flash and arrowhead within the triangle

is a warning sign indicating the presence of dangerous

voltage.

The exclamation point within the triangle is a warning

sign indicating important instructions concerning the

machine and possibly dangerous conditions.

This warning symbol indicates the presence of

potentially dangerous drive mechanisms within the

machine. Guards should always be in place when the

machine is in operation.

This warning symbol indicates the presence of

possibly dangerous chemicals. Proper precautions

should be taken when handling corrosive or caustic

materials.

This warning symbol indicates the presence of hot

surfaces that could cause serious burns. Stainless steel

and steam lines can become extremely hot and should

not be touched.

This warning symbol indicates the presence of

possibly dangerous pinch-points. Moving mechanical

parts can crush and/or sever body parts.

To provide personal safety and keep the machine in

proper working order, follow all maintenance and

safety procedures presented in this manual. If

questions regarding safety arise, contact the factory

immediately.

Use factory-authorized spare parts to avoid safety

hazards.

Safety Information

F232090 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Operator Safety

To ensure the safety of machine operators, the

following maintenance checks must be performed

daily:

1. Prior to operating the machine, verify that all

warning signs are present and legible. Missing or

illegible signs must be replaced immediately.

Make certain that spares are available.

2. Check door interlock before starting operation of

the machine:

a. Attempt to start the machine with the door

open. The machine should not start with the

door open.

b. Close the door without locking it and attempt

to start the machine. The machine should not

start with the door unlocked.

c. Close and lock the door and start a cycle.

Attempt to open the door while the cycle is in

progress. The door should not open.

If the door lock and interlock are not functioning

properly, call a service technician.

3. Do not attempt to operate the machine if any of

the following conditions are present:

a. The door does not remain securely locked

during the entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in the machine.

Safe Operating Environment

Safe operation requires an appropriate operating

environment for both the operator and the machine. If

questions regarding safety arise, contact the factory

immediately.

Environmental Conditions

●Ambient Temperature.Water in the machine

will freeze at temperatures of

32° F or below.

Temperatures above 120° F (50° C) will result in

more frequent motor overheating and, in some

cases, malfunction or premature damage to solid

state devices that are used in some models.

Special cooling devices may be necessary.

Water pressure switches are affected by increases

and decreases in temperature. Every 25° F (10°

C) change in temperature will have a 1% effect

on the water level.

●Humidity. Relative humidity above 90% may

cause the machine’s electronics or motors to

malfunction or may trip the ground fault

interrupter. Corrosion problems may occur on

some metal components in the machine.

If the relative humidity is below 30%, belts and

rubber hoses may eventually develop dry rot.

This condition can result in hose leaks, which

may cause safety hazards external to the machine

in conjunction with adjacent electrical

equipment.

●Ventilation. The need for make-up air openings

for such laundry room accessories as dryers,

ironers, water heaters, etc., must be evaluated

periodically. Louvers, screens, or other

separating devices may reduce the available air

opening significantly.

●Elevation.If the machine is to be operated at

elevations of over 3,280 feet (1,000 meters)

above sea level, pay special attention to water

levels and electronic settings (particularly

temperature) or desired results may not be

achieved.

●Chemicals. Keep stainless steel surfaces free of

chemical residues.

NEVER insert hands or objects into

basket until it has completely stopped.

Doing so could result in serious injury.

SW012

WARNING

Never operate the machine with a

bypassed or disconnected balance

system. Operating the machine with

severe out-of-balance loads could result

in personal injury and serious equipment

damage.

SW039

WARNING

Safety Information

F232090

8© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

●Water Damage.Do not spray the machine with

water. Short circuiting and serious damage may

result. Repair immediately

all seepage due to worn or damaged

gaskets, etc.

Machine Location

●Foundation. The concrete floor must be of

sufficient strength and thickness to handle the

floor loads generated by the high extract speeds

of the machine.

●Service/Maintenance Space.Provide

sufficient space to allow comfortable

performance of service procedures and routine

preventive maintenance.

This is especially important in connection with

machines equipped with an AC inverter drive.

Consult installation instructions for specific details.

Input and Output Services

●Water Pressure. Best performance will be

realized if water is provided at a pressure of

30–85 psi (2.0–5.7 bar). Although the machine

will function properly at lower pressure,

increased fill times will occur. Water pressure

higher than 100 psi (6.7 bar) may result in

damage to machine plumbing. Component

failure(s) and personal injury could result.

●Steam Heat (Optional) Pressure.Best

performance will be realized if steam is provided

at a pressure of 30–80 psi (2.0–5.4 bar). Steam

pressure higher than 125 psi (8.5 bar) may result

in damage to steam components and may cause

personal injury.

For machines equipped with optional steam heat,

install piping in accordance with approved

commercial steam practices. Failure to install the

supplied steam filter may void the warranty.

●Compressed Air. For machines requiring

compressed air service, best performance will be

realized if air is provided at a pressure of 80–100

psi (5.4–6.7 bar).

●Drainage System.Provide drain lines or

troughs large enough to accommodate the total

number of gallons that could be dumped if all

machines on the site drained at the same time

from the highest attainable level. If troughs are

used, they should be covered to support light foot

traffic.

●Power. For personal safety and for proper

operation, the machine must be grounded in

accordance with state and local codes. The

ground connection must be to a proven earth

ground, not to conduit or water pipes. Do not use

fuses in place of the circuit breaker. An easy-

access cutoff switch should also be provided.

Always disconnect power and water supplies before a

service technician performs any service procedure.

Where applicable, steam and/or compressed air

supplies should also be disconnected before service is

performed.

Do not place volatile or flammable fluids

in any machine. Do not clean the machine

with volatile or flammable fluids such as

acetone, lacquer thinners, enamel

reducers, carbon tetrachloride, gasoline,

benzene, naptha, etc. Doing so could

result in serious personal injury and/or

damage to the machine.

SW002

WARNING

Replace all panels that are removed to

perform service and maintenance

procedures. Do not operate the machine

with missing guards or with broken or

missing parts. Do not bypass any safety

devices.

SW019

CAUTION Dangerous voltages are present in the

electrical control box(es) and at the motor

terminals. Only qualified personnel

familiar with electrical test procedures,

test equipment, and safety precautions

should attempt adjustments and

troubleshooting. Disconnect power from

the machine before removing the control

box cover, and before attempting any

service procedures.

SW005

WARNING

This manual suits for next models

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