Airwell WAP Series User manual

WAP Series

Indoor Units Outdoor Units

WAP 9 R22 ODU WAP 9 R22

WAP 12 R22 ODU WAP 12 R22

WAP 9 EU R410A ODU WAP 9 R410A EU

WAP 12 EU R410A ODU WAP 12 R410A EU

WAP 9 ISR R410A ODU WAPI 9 R410A RC

ODU WAPI 9 R410A A2 RC

WAP 12 ISR R410A ODU WAPI 12 R410A RC

ODU WAPI 12 R410A A2 RC

AUGUST – 2008

REFRIGERANT

R22 COOLING ONLY

R410A HEAT PUMP

SM WAP 1-A.2 GB

CONTENT

LIST OF EFFECTIVE PAGES

SM WAP 1-A.2 GB

LIST OF EFFECTIVE PAGES

Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page

(when none indicates no changes in the relevant page). All pages in the following list represent

effected/ non effected pages divided by chapters.

Dates of issue for original and changed pages are:

Original ....... 0 ........ March 2007

Total number of pages in this publication is 137 consisting of the following:

Page

No.

Revision

No. #

Page

No.

Revision

No. #

Page

No.

Revision

No. #

Title ....................... 2

A ........................... 2

i............................. 2

1-1 - 1-3 ................ 2

2-1 - 2-8 ................ 2

3-1 ........................ 2

4-1 - 4-4 ................ 2

5-1 - 5-32 .............. 2

6-1 - 6-6 ................ 2

7-1 ........................ 2

8-1 - 8-2 ................ 2

9-1 ........................ 2

10-1-10-2 .............. 2

11-1....................... 2

12-1-12-31 ............ 2

13-1-13-2 .............. 2

14-1-14-28 ............ 2

Appendix -A ...........2

• Zero in this column indicates an original page.

*Due to constant improvements please note that the data on this service manual can be modiﬁed with out notice.

**Photos are not contractual

CONTENT

TABLE OF CONTENTS

SM WAP 1-A.2 GB

Table of Contents

1. INTRODUCTION ...................................................................................................1-1

2. PRODUCT DATA SHEET......................................................................................2-1

3. RATING CONDITIONS..........................................................................................3-1

4. OUTLINE DIMENSIONS .......................................................................................4-1

5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1

6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1

7. ELECTRICAL DATA..............................................................................................7-1

8. WIRING DIAGRAMS .............................................................................................8-1

9. ELECTRICAL CONNECTIONS.............................................................................9-1

10. REFRIGERATION DIAGRAMS.............................................................................10-1

11. TUBING CONNECTIONS......................................................................................11-1

12. CONTROL SYSTEM .............................................................................................12-1

13. TROUBLESHOOTING ..........................................................................................13-1

14. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................14-1

15. APPENDIX A .........................................................................................................15-1

1-1

INTRODUCTION

SM WAP 1-A.2 GB

1. INTRODUCTION

1.1 General

The new WAPlit wall mounted basic on comapct indoor and outdoor unit, it range

comprise the ST (cooling only) and RC (heat pump) models, as follows:

•Cooling Only:

WAP 9 410A (Flat,DF) ST / ODU WAP 9 R410A ST;

WAP 12 R410A (Flat, DF) ST / ODU WAP 12 R410A ST;

WAP 9 R22 (Flat,DF) ST / ODU WAP 9 R22 ST;

WAP 12 R22 (Flat, DF) ST / ODU WAP 12 R22 ST.

•Heat Pump:

WAP 9 R410A (Flat,DF) RC / ODU WAP 9 R410A RC;

WAP 12 R410A (Flat, DF) RC / ODU WAP 12 R410A RC;

WAP 9 R22 (Flat,DF) RC / ODU WAP 9 R22 RC

WAP 12 R22 (Flat, DF) RC / ODU WAP 12 R22 RC.

The indoor WAP units are available as LED display types only, featuring esthetic design,

compact dimensions, and low noise operation.

Display type models availability:

•LED Type: WAP 9 R410A (Flat, DF), WAP 12 R410A (Flat, DF).

1.2 Main Features

The Alpha SP series beneﬁts from the most advanced technological innovations,

namely:

• R410A/R22 models.

• Microprocessor control.

• Infrared remote control with liquid crystal display.

• Supports Indoor Air Quality features, such as –.

• Indoor large diameter cross ﬂow fan, allowing low noise level operation.

• Bended indoor coil with treated aluminum ﬁns and coating for improved efﬁciency.

• Easy access to the interconnecting tubing and wiring connections, so that removing

the front grill or casing is not necessary.

• Refrigerant pipes can be connected to the indoor unit from 5 different optional

directions.

• Automatic treated air sweep.

• Low indoor and outdoor noise levels.

• Easy installation and service.

• New package design for indoor unit, it should be based on open sleeve and open

sides

• Installation manual to be printed on one page with back and front printing

• One RC simply manual printing on two side as the standard

CONTENT

1-2

INTRODUCTION

SM WAP 1-A.2 GB

1.3 Indoor Unit

The indoor unit is wall mounted, and can be easily ﬁtted to many types of residential

and commercials applications.

It includes:

• Casing with air inlet and outlet grills.

• A large-diameter tangential fan.

• Bended coil with treated aluminum ﬁns.

• Motorized ﬂaps

• Multi-speed motor with internal protection

• Advanced electronic control box assembly

• Interconnecting wiring terminal block

• Mounting plate

1.4 Filtration

The WAP series presents only one type of air ﬁlters:

• Easily accessible, and re-usable pre-ﬁlters (mesh)

1.5 Control

The microprocessor indoor controller, and an infrared remote control, supplied as

standard, provide complete operating function and programming. For further details

please refer to the Operation Manual, Appendix A.

1.6 Outdoor Unit

The WAP outdoor units can be installed as ﬂoor or wall mounted units by using a

wall supporting bracket. The metal sheets are protected by anti- corrosion paint work

allowing long life resistance. All outdoor units are pre-charged. For further information

please refer to the Product Data Sheet, Chapter 2.

It includes :

• Compressor mounted in a soundproofed compartment :

Rotary – for ODU WAP 9 R410A (R22)ST/RC, ODU WAP 12 R410A (R22) ST/RC

• Axial fan.

• Outdoor coil with hydrophilic louver ﬁns for RC units.

• Outlet air fan grill.

• Interconnecting wiring terminal block.

CONTENT

1-3

INTRODUCTION

SM WAP 1-A.2 GB

1.7 Tubing Connections

Flare type interconnecting tubing to be produced on site.

For further details please refer to the Installation Manual, Outdoor Chapter 3.

1.8 Inbox Documentation

Each unit is supplied with its own installation and operation manuals, one simply

remote control manual Matching Table

1.9 Matching Table

1.9.1 R410A

OUTDOOR UNITS

INDOOR UNITS

MODEL REFRIGER. WAP 9 R410A

WAP 9 R410A

ISR

WAP 12

R410A EU

WAP 12

R410A ISR

ODU WAP

9 EU R410A √

ODU WAP

9 ISR R410A √

ODU WAP

12 EU R410A √

ODU WAP

12 ISR R410A √

1.9.2 R22

OUTDOOR UNITS

INDOOR UNITS

MODEL REFRIGER. WAP 9 R22 WAP 12 R22

ODU WAP 9 R22 √

ODU WAP

12 R22 √

CONTENT

2-1

PRODUCT DATA SHEET

SM WAP 1-A.2 GB

2. PRODUCT DATA SHEET

2.1 WAP 9 R22 / ODU WAP 9 R22

Model Indoor Unit WAP 9(WAP FLAT,WAP DF)

Model Outdoor Unit ODU WAP 9

Installation Method of Pipe Flared

Characteristics Units Cooling Only Cooling Heating

Capacity (4) Btu/hr 8770 8770 9550

kW 2.57 2.57 2.80

Power input (4) kW 0.94 0.94 0.85

EER (Cooling) or COP(Heating) (4) W/W 2.73 2.73 3.30

Energy efﬁciency class D D C

Power supply

V 220-230

Ph 1

Hz 50

Rated current A 4.4 4.4 4.0

Power factor 0.95 0.95 0.95

Prated (IDU) W 27

Prated (IDU+ODU) W 1090

Starting current A 26

Circuit breaker rating A 10

INDOOR

Fan type & quantity Crossﬂow x 1

Fan speeds H/M/L RPM 1250/-/1050

Air ﬂow (1) H/M/L m3/hr 450/-/350

External static pressure Min Pa 0

Sound power level (2) H/M/L dB(A) 52/-/48

Sound pressure level (3) H/M/L dB(A) 40/-/35

Moisture removal l/hr 1

Condenstate drain tube I.D mm 16

Dimensions WxHxD mm 680*180*250

Net Weight kg 6

Package dimensions WxHxD mm 740x310x248

Packaged weight kg 8.5

Units per pallet units 36

Stacking height units 9 levels

OUTDOOR

Refrigerant control Capillary tube

Compressor type,model Rotary,TOSHIBA PH170X1C-4DZDE3

Fan type & quantity Propeller(direct) x 1

Fan speeds H RPM 900

Air ﬂow H m3/hr 1265

Sound power level H dB(A) 62 63

Sound pressure level (3) H dB(A) 52 53

Dimensions WxHxD mm 610x520x240

Net Weight kg 26 26.5

Package dimensions WxHxD mm 725*550*355

Packaged weight kg 29 29.5

Units per pallet Units 12

Stacking height units 4 levels

Refrigerant type R22

Refrigerant chargless distance kg(4m) 0.63kg

Additional charge 4m<Lin<8m:+5g/m; Lin>8m:+15g/m

Connections between units

Liquid line In.(mm) 1/4”(6.35)

Suction line In.(mm) 3/8”(9.53)

Max.tubing length m. Max.15

Max.height

difference m. Max.7

Operation control type Remote control

Heating elements (Option) kW

Others

(1)Airﬂow in ducted units;at nominal external static pressure.

(2)Sound power in ducted units is measured at air discharge.

(3)Sound pressure level measured at 1-meter distance from unit.

(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).

(5)Declaration torlenance is in accordance with EN14511.

CONTENT

2-2

PRODUCT DATA SHEET

SM WAP 1-A.2 GB

2.2 WAP 12 R22 / ODU WAP 12 R22

Model Indoor Unit WAP 12(WAP FLAT,WAP DF)

Model Outdoor Unit ODU WAP 12

Installation Method of Pipe Flared

Characteristics Units Cooling Only Cooling Heating

Capacity (4) Btu/hr 10920 10920 11940

kW 3.20 3.20 3.50

Power input (4) kW 1.14 1.14 1.06

EER (Cooling) or COP(Heating) (4) W/W 2.81 2.81 3.30

Energy efﬁciency class C C C

Power supply

V 220-230

Ph 1

Hz 50

Rated current A 5.2 5.2 4.9

Power factor 0.95 0.95 0.95

Prated (IDU) W 30

Prated (IDU+ODU) W 1425 1446

Starting current A 28

Circuit breaker rating A 10

INDOOR

Fan type & quantity Crossﬂow x 1

Fan speeds H/M/L RPM 1250/-/1000

Air ﬂow (1) H/M/L m3/hr 650/-/500

External static pressure Min Pa 0

Sound power level (2) H/M/L dB(A) 55/-/49

Sound pressure level (3) H/M/L dB(A) 41/-/34

Moisture removal l/hr 1.1

Condenstate drain tube I.D mm 16

Dimensions WxHxD mm 840x250x180

Net Weight kg 7

Package dimensions WxHxD mm 900x310x248

Packaged weight kg 9.5

Units per pallet units 36

Stacking height units 9 levels

OUTDOOR

Refrigerant control Capillary tube

Compressor type,model Rotary,Sanyo,C-RV212H51BA

Fan type & quantity Propeller(direct) x 1

Fan speeds H RPM 900

Air ﬂow H m3/hr 1200

Sound power level H dB(A) 63 65

Sound pressure level (3) H dB(A) 52 54

Dimensions WxHxD mm 610x520x240

Net Weight kg 29.5 30

Package dimensions WxHxD mm 725x550x355

Packaged weight kg 31.5 32

Units per pallet Units 12

Stacking height units 4 levels

Refrigerant type R22

Refrigerant chargless distance kg(7.5m) 0.88kg/7.5m

Additional charge 4m≤Length≤10m: +0g; 10m Length≤15m: +100g

Connections between units

Liquid line In.(mm) 1/4”(6.35)

Suction line In.(mm) 1/2”(12.7)

Max.tubing length m. Max.15

Max.height

difference m. Max.7

Operation control type Remote control

Heating elements kW

Others

(1)Airﬂow in ducted units; at nominal external static pressure.

(2)Sound power in ducted units is measured at air discharge.

(3)Sound pressure level measured at 1-meter distance from unit.

(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).

(5)Declaration torlenance is in accordance with EN14511.

CONTENT

2-3

PRODUCT DATA SHEET

SM WAP 1-A.2 GB

2.3 WAP 9 EU R410A / ODU WAP 9 EU R410A

Model Indoor Unit WAP 9 R410A flat for EU

Model Outdoor Unit ODU WAP 9 R410A for EU

Installation Method of Pipe Flared

Characteristics Units Cooling Only Cooling Heating

Capacity (4) Btu/hr 8700 8700 9040

kW 2.55 2.55 2.65

Power input (4) kW 0.89 0.89 0.82

EER (Cooling) or COP(Heating) (4) W/W 2.84 2.84 3.22

Energy efﬁciency class C C C

Power supply

V 220-230

Ph 1

Hz 50

Rated current A 4.0 4.0 3.7

Power factor W 0.97 0.97 0.97

Prated(IDU) W 30

Prated(IDU+ODU) W 1072 1072

Starting current A 16.5

Circuit breaker rating A 10

INDOOR

Fan type & quantity Crossﬂow x 1

Fan speeds H/M/L RPM 1310/-/1100

Air ﬂow (1) H/M/L m3/hr 450/-/360

External static pressure Min Pa 0

Sound power level (2) H/M/L dB(A) 53/-/49

Sound pressure level (3) H/M/L dB(A) 41/-/35

Moisture removal l/hr 0.9

Condenstate drain tube I.D mm 16

Dimensions WxHxD mm 680x250x180

Net Weight kg 6

Package dimensions WxHxD mm 740x310x248

Packaged weight kg 8.5

Units per pallet units 36

Stacking height units 9 levels

OUTDOOR

Refrigerant control Capillary tube

Compressor type,model Rotary,Sanyo(Hua Run),C-1RV107

Fan type & quantity Propeller(direct) x 1

Fan speeds H RPM 900

Air ﬂow H m3/hr 1200

Sound power level H dB(A) 62 62

Sound pressure level (3) H dB(A) 51 51

Dimensions WxHxD mm 610x520x240

Net Weight kg 23.5 24

Package dimensions WxHxD mm 725x550x355

Packaged weight kg 26 26.5

Units per pallet Units 12

Stacking height units 4 levels

Refrigerant type R410A

Standard charge kg(7.5m) 0.58kg

Additional charge 4m≤Length≤10m: +0g; 10m≤Length≤15m: +50g

Connections between units

Liquid line In.(mm) 1/4”(6.35)

Suction line In.(mm) 3/8”(9.53)

Max.tubing length m. Max.15

Max.height difference m. Max.7

Operation control type Remote control

Heating elements kW Remote control(RC-5)

Others

(1)Airﬂow in ducted units; at nominal external static pressure.

(2)Sound power in ducted units is measured at air discharge.

(3)Sound pressure level measured at 1-meter distance from unit.

(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).

(5)Declaration torlenance is in accordance with EN14511.

CONTENT

2-4

PRODUCT DATA SHEET

SM WAP 1-A.2 GB

2.4 WAP 12 EU R410A / ODU WAP 12 SP EU R410A

Model Indoor Unit WAP 12 R410A (Flat) for EU

Model Outdoor Unit ODU WAP 12 R410A for EU

Installation Method of Pipe Flared

Characteristics Units Cooling Only Cooling Heating

Capacity (4) Btu/hr 11260 11260 11600

kW 3.30 3.30 3.40

Power input (4) kW 1.16 1.16 1.05

EER (Cooling) or COP(Heating) (4) W/W 2.84 2.84 3.22

Energy efﬁciency class C C C

Power supply

V 220-230

Ph 1

Hz 50

Rated current A 5.13 5.13 4.65

Power factor 0.98 0.98 0.98

Prated(IDU) W 30

Prated(IDU+ODU) W 1295 1440

Starting current A 28

Circuit breaker rating A 10

INDOOR

Fan type & quantity Crossﬂow x 1

Fan speeds H/M/L RPM 1250/-/1000

Air ﬂow (1) H/M/L m3/hr 650/-/500

External static pressure Min Pa 0

Sound power level (2) H/M/L dB(A) 55/-/49

Sound pressure level (3) H/M/L dB(A) 41-/34

Moisture removal l/hr 1.1

Condenstate drain tube I.D mm 16

Dimensions WxHxD mm 840x250x180

Net Weight kg 7

Package dimensions WxHxD mm 900x310x248

Packaged weight kg 9.5

Units per pallet units 36

Stacking height units 9 levels

OUTDOOR

Refrigerant control Capillary tube

Compressor type,model Rotary,Sanyo(Hua Run),C-RV133H1D

Fan type & quantity Propeller(direct) x 1

Fan speeds H RPM 900

Air ﬂow H m3/hr 1200

Sound power level H dB(A) 63 64

Sound pressure level (3) H dB(A) 53 55

Dimensions WxHxD mm 610x520x240

Net Weight kg 29 30

Package dimensions WxHxD mm 725x550x355

Packaged weight kg 31 32

Units per pallet Units 12

Stacking height units 4 levels

Refrigerant type R410A

Standard charge kg(7.5m) 0.89kg

Additional charge 4m≤Length≤10m: +0g; 10m Length≤15m: +50g

Connections between units

Liquid line In.(mm) 1/4”(6.35)

Suction line In.(mm) 3/8”(9.53)

Max.tubing length m. Max.15

Max.height

difference m. Max.7

Operation control type Remote control

Heating elements kW Remote control(RC-5)

Others

(1)Airﬂow in ducted units; at nominal external static pressure.

(2)Sound power in ducted units is measured at air discharge.

(3)Sound pressure level measured at 1-meter distance from unit.

(4)Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).

(5)Declaration torlenance is in accordance with EN14511.

CONTENT

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