Airwell FBF030 User manual

Indoor Units Outdoor Units

FBF030 GCN 30NRCT

YDF030

FBF036 GCN 37NRC

GCN 37NRCT

FBF045 YDF047

FBF060 YCF055

FBF Floor Ceiling Series

Fix RPM R410A

AUGUST −2009

REFRIGERANT

R410A HEAT PUMP

SM FBFRPM 1-A.0 GB

LIST OF EFFECTIVE PAGES

SM FBFRPM 1-A.0 GB

LIST OF EFFECTIVE PAGES

Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page

(when none indicates no changes in the relevant page). All pages in the following list represent

effected/ non effected pages divided by chapters.

Dates of issue for original and changed pages are:

Original ....... 0 ........ June 2009

Total number of pages in this publication is 129 consisting of the following:

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●Zero in this column indicates an original page.

*Due to constant improvements please note that the data on this service manual can be modified

with out notice.

**Photos are not contractual

TABLE OF CONTENTS

SM FBFRPM 1-A.0 GB

Table of Contents

1. INTRODUCTION ...................................................................................................1-1

2. PRODUCT DATA SHEET......................................................................................2-1

3. RATING CONDITIONS..........................................................................................3-1

4. OUTLINE DIMENSIONS .......................................................................................4-1

5. PERFORMANCE DATA & PRESSURE CURVES ................................................5-1

6. SOUND LEVEL CHARACTERISTICS ..................................................................6-1

7. ELECTRICAL DATA..............................................................................................7-1

8. WIRING DIAGRAMS .............................................................................................8-1

9. ELECTRICAL CONNECTIONS.............................................................................9-1

10. REFRIGERATION DIAGRAMS.............................................................................10-1

11. CONTROL SYSTEM .............................................................................................11-1

12. TUBING CONNECTIONS......................................................................................12-1

13. TROUBLESHOOTING ..........................................................................................13-1

14. EXPLODED VIEWS AND SPARE PARTS LISTS.................................................14-1

15. OPTIONAL ACCESSORIES .................................................................................15-1

16. APPENDIX A .........................................................................................................16-1

1-1

INTRODUCTION

SM FBFRPM 1-A.0 GB

1. INTRODUCTION

1.1 General

The FBF split floor and ceiling units range comprise the ST (cooling only) and RC (heat

pump) models, as follows:

●FBF030

●FBF036

●FBF045

●FBF060

1.2 Main Features

The FBF series benefits from the most advanced technological innovations, namely:

●R410A units

●Microprocessor control.

●Indoor spacial centrifugal fan for low noise operation.

●High COP.

●Easy access to interconnecting tubing and wiring connections.

●Integral condensate water pump.

●Automatic treated air horizontal sweep.

●Low indoor and outdoor noise levels.

●Easy installation and service.

1.3 Indoor Unit

The indoor unit can be mounted as floor or ceiling type no special adjustment are needed.

It can be easily fitted to many types of residential and commercials applications.

It includes:

●Casting with inlet and outlet grilles.

●Coated indoor coil.

●Motorized horizontal flaps.

●Advanced electronic control box assembly.

●Mounting plate.

1.4 Filtration

The FBF series presents with easily accessible, and re-usable pre-filters (mesh).

1-2

INTRODUCTION

SM FBFRPM 1-A.0 GB

1.5 Control

The microprocessor indoor controller, and an infrared remote control, supplied as

standard, provide complete operating function and programming. The unit is designed

with an on unit contreolboard as well. For further details please refer to the Operation

Manual, Appendix A.

1.6 Outdoor Unit

The FBF outdoor units can be installed as floor or wall mounted units by using a wall

supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing

long life resistance. All outdoor units are pre-charged. For further information please

refer to the Product Data Sheet, Chapter 2.

It includes :

●Compressor mounted in a soundproofed compartment.

●Axial fan.

●Outdoor coil with hydrophilic corrugated fins for RC units.

●Outlet air fan grill.

●Service valves” flare” type connection.

●Interconnecting wiring terminal block.

●Electrical phase protector (on 3PH models).

●Advanced TYPHOON PCB.

1.7 Tubing Connections

Flare type interconnecting tubing to be produced on site.

For further details please refer to the Installation Manual, Appendix A.

1.8 Accessories

ASK (All Season Kit):

For low ambient working conditions in cooling, an ASK can be installed.This kit allows

cooling operation down to outdoor temp of -10 ºC by gradually controlling the outdoor

fan speed motor.

RCW Wall Mounted Remote Control

The RCW1/ RCW2 remote control is a wall mounted remote controller, for multi indoor

unit applications and functioning

For further details please refer to Optional Accessories, Chapter 14.

1.9 Inbox Documentation

Each unit is supplied with its own installation and operation manuals.

1-3

INTRODUCTION

SM FBFRPM 1-A.0 GB

1.10 Matching Table

1.10.1 R410A

OUTDOOR UNITS

INDOOR UNITS

MODEL FBF030 FBF036 FBF045 FBF060

GCN 30NRCT √

YDF030 √

GCN 37NRC √

GCN 37NRCT √

YDF047 √

YCF055 √

The above table lists outdoor units and FBF indoor units which can be matched together. In addition

the listed outdoor units can be matched with other types of indoor units such as ducted, wall mounted

and cassette. For further information please refer to the relevant Service Manual.

2-1

PRODUCT DATA SHEET

SM FBFRPM 1-A.0 GB

2. PRODUCT DATA SHEET

2.1 FBF030 / YDF030

Model Indoor Unit FBF030

Model Outdoor Unit YDF030

Installation Method of Pipe Flared

Characteristics Units Cooling Heating

Capacity (1) Btu/hr 28,500 30,700

kW 8.35 9.00

Power input (1) kW 2.88 2.80

EER (Cooling) or COP(Heating) (1) W/W 2.90 3.21

Energy efficiency class C C

Power supply V/Ph/Hz 220-240V/1/50Hz

Rated current A 13.0 12.4

Starting current A 64

Circuit breaker rating A 25

INDOOR

Fan type & quantity Centrifugal x 3

Fan speeds H/M/L RPM 1320x1220x1140

Air flow (2) H/M/L m3/hr 1240/1145/1070

External static pressure Min-Max Pa N/A

Sound power level (3) H/M/L dB(A) 64/62/60

Sound pressure level(4) H/M/L dB(A) 53/51/49

Moisture removal l/hr 3.2

Condensate drain tube I.D mm 25

Dimensions WxHxD mm 1280x660x206

Weight kg 34

Package dimensions WxHxD mm 1379x744x310

Packaged weight kg 42

Units per pallet units 6

Stacking height units 3

OUTDOOR

Refrigerant control Capillary tube ( restrictor for heating)

Compressor type, model Rotary

Fan type & quantity Axial & 1

Fan speeds H/L RPM 850

Air flow H/L m3/hr 3150

Sound power level H/L dB(A) 69

Sound pressure level(4) H/L dB(A) 59

Dimensions WxHxD mm 900x860x340

Weight kg 78

Package dimensions WxHxD mm 985x907x435

Packaged weight kg 82

Units per pallet units 6

Stacking height units 2

Refrigerant type R410A

Refrigerant chargless distance kg/m 2.20/15

Additional charge per 1 meter g/m 30

Connections between units

Liquid line In.(mm) 3/8"(9.53)

Suction line In.(mm) 5/8"(15.88)

Max .tubing length m. Max.50

Max .height

difference m. Max.25

Operation control type Remote control

Heating elements kW

Others Crankcase heater (50W), ASK – Factory

Option

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1 meter distance from unit.

2-2

PRODUCT DATA SHEET

SM FBFRPM 1-A.0 GB

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1 meter distance from unit.

2.2 FBF030 / GCN30NRCT

Model Indoor Unit FBF030

Model Outdoor Unit GCN 30NT/30NRCT

Installation Method of Pipe Flared

Characteristics Units Cooling Heating

Capacity (1) Btu/hr 28,500 30,700

kW 8.35 9.00

Power input (1) kW 2.92 2.80

EER (Cooling) or COP(Heating) (1) W/W 2.86 3.21

Energy efficiency class C C

Power supply V/Ph/Hz 400V/3N/50Hz

Rated current A 3 x 5.6 3 x 5.5

Starting current A 35

Circuit breaker rating A 3 x 16

INDOOR

Fan type & quantity Centrifugal x 3

Fan speeds H/M/L 1320x1220x1140 1320x1220x1140

Air flow (2) H/M/L 1240/1145/1070 1240/1145/1070

External static pressure Min-Max N/A N/A

Sound power level (3) H/M/L 64/62/60 64/62/60

Sound pressure level(4) H/M/L 53/51/49 53/51/49

Moisture removal l/hr 3.2

Condensate drain tube I.D mm 25

Dimensions WxHxD 1285x660x198 1280x660x206

Weight kg 34

Package dimensions WxHxD 1365x744x278 1379x744x310

Packaged weight kg 42

Units per pallet units 6

Stacking height units 3

OUTDOOR

Refrigerant control Capillary tube ( restrictor for heating)

Compressor type, model Rotary

Fan type & quantity Axial & 1

Fan speeds H/L RPM 850

Air flow H/L m3/hr 3150

Sound power level H/L dB(A) 69

Sound pressure level(4) H/L dB(A) 59

Dimensions WxHxD mm 900x860x340

Weight kg 78

Package dimensions WxHxD mm 985x907x435

Packaged weight kg 82

Units per pallet units 6

Stacking height units 2

Refrigerant type R410A

Refrigerant chargless distance kg/m 2.45/15

Additional charge per 1 meter g/m 30

Connections between units

Liquid line In.(mm) 3/8"(9.53)

Suction line In.(mm) 5/8"(15.88)

Max .tubing

length m. Max.50

Max .height

difference m. Max.25

Operation control type Remote control

Heating elements kW

Others Crankcase heater (50W), 3 Phase Protector

2-3

PRODUCT DATA SHEET

SM FBFRPM 1-A.0 GB

2.3 FBF036 / GCN 37NRC

Model Indoor Unit FBF036

Model Outdoor Unit GCN 37NRC

Installation Method of Pipe Flared

Characteristics Units Cooling Heating

Capacity (1) Btu/hr 32,410 34,800

kW 9.50 10.20

Power input (1) kW 3.49 3.43

EER (Cooling) or COP(Heating) (1) W/W 2.72 2.97

Energy efficiency class D D

Power supply V/Ph/Hz 220-240V/1/50Hz

Rated current A 16.3 16.9

Starting current A 92

Circuit breaker rating A 25

INDOOR

Fan type & quantity Centrifugal x 3

Fan speeds H/M/L 1320x1220x1140 1320x1220x1140

Air flow (2) H/M/L 1240/1145/1070 1240/1145/1070

External static pressure Min-Max Pa N/A

Sound power level (3) H/M/L dB(A) 64/62/60

Sound pressure level(4) H/M/L dB(A) 53/51/49

Moisture removal l/hr 4.0

Condensate drain tube I.D mm 25

Dimensions WxHxD mm 1280x660x206

Weight kg 34

Package dimensions WxHxD mm 1379x744x310

Packaged weight kg 42

Units per pallet units 6

Stacking height units 3

OUTDOOR

Refrigerant control Capillary tube ( restrictor for heating)

Compressor type, model Rotary

Fan type & quantity Axial & 2

Fan speeds H/L RPM 1150

Air flow H/L m3/hr 4150

Sound power level H/L dB(A) 70

Sound pressure level(4) H/L dB(A) 62

Dimensions WxHxD mm 900x970x340

Weight kg 87

Package dimensions WxHxD mm 985x1020x435

Packaged weight kg 91

Units per pallet units 6

Stacking height units 2

Refrigerant type R410A

Refrigerant chargless distance kg/m 2.55/15

Additional charge per 1 meter g/m 30

Connections between units

Liquid line In.(mm) 3/8"(9.53)

Suction line In.(mm) 3/4"(19.05)

Max .tubing length m. Max.50

Max .height difference m. Max.25

Operation control type Remote control

Heating elements kW

Others Crankcase heater (50W), ASK – Factory

Option

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1 meter distance from unit.

2-4

PRODUCT DATA SHEET

SM FBFRPM 1-A.0 GB

(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.

(2) Airflow in ducted units; at nominal external static pressure.

(3) Sound power in ducted units is measured at air discharge.

(4) Sound pressure level measured at 1 meter distance from unit.

2.4 FBF036 / GCN 37NRCT

Model Indoor Unit FBF036

Model Outdoor Unit GCN 37NRCT

Installation Method of Pipe Flared

Characteristics Units Cooling Heating

Capacity (1) Btu/hr 33,440 34,800

kW 9.80 10.20

Power input (1) kW 3.32 3.40

EER (Cooling) or COP(Heating) (1) W/W 2.95 3.00

Energy efficiency class C D

Power supply V/Ph/Hz 400V/3N/50Hz

Rated current A 3x6.5 3x6.9

Starting current A 43

Circuit breaker rating A 3 x 16

INDOOR

Fan type & quantity Centrifugal x 3

Fan speeds H/M/L RPM 1320x1220x1140

Air flow (2) H/M/L m3/hr 1240/1145/1070

External static pressure Min-Max Pa N/A

Sound power level (3) H/M/L dB(A) 64/62/60

Sound pressure level(4) H/M/L dB(A) 53/51/49

Moisture removal l/hr 4.0

Condensate drain tube I.D mm 2

Dimensions WxHxD mm 1280x660x206

Weight kg 34

Package dimensions WxHxD mm 1379x744x310

Packaged weight kg 42

Units per pallet units 6

Stacking height units 3

OUTDOOR

Refrigerant control Capillary tube ( restrictor for heating)

Compressor type, model Rotary

Fan type & quantity Axial & 2

Fan speeds H/L RPM 1150

Air flow H/L m3/hr 4150

Sound power level H/L dB(A) 70

Sound pressure level(4) H/L dB(A) 62

Dimensions WxHxD mm 900x970x340

Weight kg 87

Package dimensions WxHxD mm 985x1020x435

Packaged weight kg 91

Units per pallet units 6

Stacking height units 2

Refrigerant type R410A

Refrigerant chargless distance kg/m 2.45/15

Additional charge per 1 meter g/m 30

Connections between units

Liquid line In.(mm) 3/8"(9.53)

Suction line In.(mm) 3/4"(19.05)

Max .tubing length m. Max.50

Max .height

difference m. Max.25

Operation control type Remote control

Heating elements kW

Others Crankcase heater (50W), 3 Phase Protector

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