ADC AD-115ES User manual

AD-115ES Installation Manual

Phase 7 / Dual Timer / S.A.F.E. System

ADC Part No. 113202-10

American Dryer Corporation

88CurrantRoad

FallRiverMA02720-4781USA

Telephone:+1(508) 678-9000/Fax: +1(508)678-9447

e-mail:techsupport@amdry.com

www.amdry.com

WARNING:Foryoursafetytheinformation

in this manual must be followed to

minimize the risk of fire or explosion and

to prevent property damage, personal

injuryordeath.

— Do not store or use gasoline or other

flammable vapors and liquids in the

vicinityof this or any otherappliance.

— WHATTO DO IFYOU SMELLGAS:

●Donottry to light any appliance.

●Donot touch anyelectricalswitch;

donot useanyphonein your

building.

●Clearthe room, building or areaof

alloccupants.

●Immediatelycall yourgassupplier

fromaneighbor’s phone. Follow

thegassupplier’sinstructions.

●Ifyoucannotreach yourgas

supplier,callthefiredepartment.

— Installation and service must be

performedbyaqualifiedinstaller,service

agencyorthe gas supplier.

AVERTISSEMENT:Assurez-vousdebien

suivrelesinstructionsdonnéesdanscette

noticepour réduire au minimum lerisque

d’incendie ou d’explosion ou pour éviter

toutdommagematériel,touteblessureou

lamort.

—Ne pas entreposer ni utiliser d’essence

nid’autresvapeursou liquides

inflammablesàproximitédecet

appareiloudetoutautreappareil.

—QUEFAIRESIVOUSSENTEZUNE

ODEURDE GAZ:

●Nepastenterd’allumerd’appareils.

●Netouchezàaucun interrupteur. Ne

pasvousservirdestéléphonesse

trouvantdanslebâtiment.

●Évacuezlapièce,lebâtimentoula

zone.

●Appelezimmédiatementvotre

fournisseurde gaz depuisunvoisin.

Suivezlesinstructionsdu fournisseur.

●Sivous ne pouvez rejoindrele

fournisseurde gaz, appelez le service

desincendies.

—L’installation et l’entretien doivent être

assurés par un installateur ou un

service d’entretien qualifié ou par le

fournisseurde gaz.

Retain This Manual In ASafe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of efficient, trouble free and, most importantly, safe operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

“IMPORTANTNOTETOPURCHASER”

Informationmustbeobtainedfromyourlocalgassupplierontheinstructions

tobe followedif theuser smellsgas. These instructionsmustbeposted ina

prominentlocationnearthedryer.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make

changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or

discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

DATEOFPURCHASE___________________________________________ MODEL NO. ______________________________

RESELLER’SNAME _______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

__________________________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADCfactory. Whenordering replacementpartsfrom the factory,

you canFAX your orderto ADCat +1(508) 678-9447or telephoneyour orderdirectly tothe ADCPartsDepartmentat +1(508)

678-9000. Pleasespecify the dryermodelnumberand serialnumberin addition tothe descriptionand partnumber, sothat

your order is processed accurately and promptly.

AD-115ES PH7

FOR YOUR SAFETY

Do not store or use gasoline

orother flammable vapors

andliquidsin the vicinity of

thisor any other appliance.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence

nid’autresvapeursou liquides

inflammablesàproximitédecet

appareiloudetoutautreappareil.

WARNING

UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch,

or heat safety circuit ever be disabled.

IMPORTANT

YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS

SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE

REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OFANY EQUIPMENT PER OSHA

(OccupationalSafetyand HealthAdministration)STANDARDS.

WARNING

CHILDRENSHOULD NOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).

CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.

CAUTION

DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.

FORYOURSAFETY

DONOTDRYMOPHEADSINTHEDRYER.

DONOTUSEDRYERINTHEPRESENCEOFDRYCLEANINGFUMES.

“Caution:Label allwires prior to

disconnection when servicing

controls.Wiring errorscan cause

improper operation.”

«Attention:Aumomentde l’entretiendes commandes,

étiquetez tous les fils avant de les débrancher. Des

erreursdecâblagepeuvententraînerun fonctionnement

inadéquatetdangereux.»

Proposition65

Useof thisproduct couldexposeyou tosubstances fromfuelcombustion

thatcontainchemicalsknowntotheStateof Californiatocause cancer,

birth defects andotherreproductive harm.

▲ WARNING

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panelsremoved. PERSONALINJURYORFIRECOULDRESULT.

IMPORTANT

PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or

specified in the installation manual included with the dryer.

WARNING

DRYERMUST NEVERBE OPERATEDWITHOUTTHELINTFILTER/SCREENIN

PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.

Dryer mustnot be installed or stored in an area where it willbe exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

IMPORTANT

Dryer must be installed in a location/environment in which the ambient temperature

remains between 40° F (4.44° C) and 130° F (54.44° C).

Table of Contents

SECTION I

SAFETY PRECAUTIONS ..............................................................................................................................2

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION .........................................................................4

A. Specifications.......................................................................................................................................... 4

B. Component Identification........................................................................................................................ 6

SECTION III

INSTALLATION PROCEDURES ................................................................................................................8

A. Location Requirements........................................................................................................................... 8

B. Unpacking and Setting Up...................................................................................................................... 9

C. Dryer Enclosure Requirements ............................................................................................................ 12

D. FreshAir Supply Requirements ............................................................................................................ 12

E. Exhaust Requirements.......................................................................................................................... 13

F. Electrical Information ........................................................................................................................... 17

G. Gas Information .................................................................................................................................... 21

H. Steam Information ................................................................................................................................ 25

I. Water Information ................................................................................................................................ 28

J. Preparation for Operation and Start-Up .............................................................................................. 31

K. Preoperational Test............................................................................................................................... 32

L. Preoperational Instructions ................................................................................................................... 34

M. Shutdown Instructions .......................................................................................................................... 35

SECTION IV

SERVICE/PARTS INFORMATION ...........................................................................................................36

A. Service .................................................................................................................................................. 36

B. Parts...................................................................................................................................................... 36

SECTION V

WARRANTY INFORMATION ...................................................................................................................37

A. Returning Warranty Cards ................................................................................................................... 37

B. Warranty ............................................................................................................................................... 37

C. Returning Warranty Parts..................................................................................................................... 37

SECTION VI

ROUTINE MAINTENANCE ......................................................................................................................39

A. Cleaning ................................................................................................................................................ 39

B. Adjustments .......................................................................................................................................... 40

C. Lubrication ............................................................................................................................................ 40

SECTION VII

DATA LABEL INFORMATION .................................................................................................................41

SECTION VIII

PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS ...................42

SECTION IX

MANUAL RESET BURNER HI-LIMIT INSTRUCTIONS ..................................................................44

A. Phase 7 ................................................................................................................................................. 44

B. DualTimer ............................................................................................................................................ 44

2 American Dryer Corp. 113202-10

SECTIONI

SAFETYPRECAUTIONS

WARNING: For yoursafety,theinformation inthismanualmustbefollowedtominimizetheriskof

fireor explosionortopreventpropertydamage,personalinjury,or lossof life.

WARNING: The dryermustnever be operated withanyofthe back guards, outer tops,or

servicepanelsremoved. PERSONALINJURYORFIRE COULDRESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event that

the user smells gas. These instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS:

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of ALL occupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryers must be exhausted to the outdoors.

6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or

cleaning method, should not be dried in it.

WARNING: Dry only water washed fabrics. DONOTdry articles spotted or washed indry

cleaningsolvents,a combustibledetergent,or“all purpose”cleaner. EXPLOSION

COULDRESULT.

WARNING: DO NOT dry rags orarticles coated or contaminatedwith gasoline, kerosene,oil, paint,

or wax. EXPLOSIONCOULD RESULT.

WARNING: DO NOTdrymop heads. Contamination bywax orflammable solvents willcreate a

firehazard.

WARNING: DO NOTuse heatfor dryingarticlesthat containplastic, foam, spongerubber,or

similarlytexturedrubbermaterials. Dryingin aheatedbasket(tumbler) maydamage

plasticsor rubber andmay create afire hazard.

113202-10 www.amdry.com 3

7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust

ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from

experience at each location.

WARNING: Thecollection oflint inthe burnerarea andexhaust ductworkcould createa firehazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failuretoelectricallyground thedryerproperly willVOIDTHEWARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switch, lint door switch, or the heat safety

circuit ever be disabled.

WARNING: PERSONALINJURYORFIRE COULD RESULTSHOULDTHEDRYER

DOORSWITCH, LINTDOORSWITCH,ORTHEHEATSAFETYCIRCUIT

EVERBEDISABLED.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articlesleft inthedryer afterthedrying andcoolingcycles havebeencompleted could

createa firehazard.

12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER.

13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%), 76 lb (34.5 kg), of its rated capacity.

WARNING: YOUMUSTDISCONNECTANDLOCKOUTTHEELECTRICSUPPLYAND

THEGAS SUPPLYORTHE STEAM SUPPLYBEFOREANYCOVERS OR

GUARDSARE REMOVED FROMTHE MACHINETOALLOWACCESS

FORCLEANING,ADJUSTING,INSTALLATION,ORTESTINGOFANY

EQUIPMENTPEROSHA(OccupationalSafetyandHealthAdministration)

STANDARD.

IMPORTANT: Dryer mustbeinstalledina location/environment inwhichtheambient

temperatureremainsbetween40°F(4.44°C)and130°F(54.44°C).

4 American Dryer Corp. 113202-10

MAXIMUM CAPACITY (DRY WEIGHT) 115 lb 52.16 kg

TUMBLER DIAMETER 42” 106.68 cm

TUMBLERDEPTH 41-1/4” 104.78 cm

TUMBLER VOLUME 33.10 cu ft 937.29 L

TUMBLER/DRIVE MOTOR 3/4 hp 0.56 kW

BLOWER/FAN MOTOR 3 hp 2.24 kW

DOOR OPENING (DIAMETER) 31-3/8” 79.69 cm

DOOR SILL HEIGHT 27-1/2” 69.85 cm

WATER CONNECTION 3/4”-11.5 NH

(North America)

3/4” B.S.P.T.

(Outside North America)

DRYERS PER 20’/40’ CONTAINER 4 / 8

DRYERS PER 48’/53’ TRUCK 9 / 10

VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 1,260 lb 571.53 kg

APPROXIMATE SHIPPING WEIGHT 1,400 lb 635.03 kg

AIRFLOW 60 Hz 2,100 cfm 59.47 cmm

50 Hz 1,750 cfm 49.55 cmm

HEAT INPUT 343,000 Btu/hr 86,435 kcal/hr

EXHAUST CONNECTION (DIAMETER) 14” 35.56 cm

COMPRESSED AIR CONNECTION N / A

COMPRESSED AIR VOLUME N / A

INLET PIPE CONNECTION 1” F.N.P.T.

1” F.B.S.P.T.

(CE and Australia Only)

VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 1,260 lb 571.53 kg

APPROXIMATE SHIPPING WEIGHT 1,400 lb 635.03 kg

AIRFLOW 60 Hz 2,100 cfm 59.47 cmm

50 Hz 1,750 cfm 49.55 cmm

EXHAUST CONNECTION (DIAMETER) 14” 35.56 cm

COMPRESSED AIR CONNECTION N / A

COMPRESSED AIR VOLUME N / A

OVEN SIZE

kW Btu/hr kcal/hr

60 204,700 51,600

72 245,700 61,900

VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz

APPROXIMATE NET WEIGHT 1,555 lb 705.34 kg

APPROXIMATE SHIPPING WEIGHT 1,695 lb 768.84 kg

AIRFLOW 60 Hz 2,100 cfm 59.47 cmm

50 Hz 1,750 cfm 49.55 cmm

STEAM CONSUMPTION 375 lb/hr 170.10 kg/hr

OPERATING STEAM PRESSURE 125 psi max 8.62 bar

EXHAUST CONNECTION (DIAMETER) 14” 35.56 cm

COMPRESSED AIR CONNECTION 1/4” Quick Connection

COMPRESSED AIR VOLUME 0.75 cfh 0.02 cmh

BOILER HORSEPOWER (NORMAL LOAD) 11 Bhp

SUPPLYCONNECTION 1-1/4” F.N.P.T.

RETURN CONNECTION 1-1/4” F.N.P.T.

SECTIONII

SPECIFICATIONS/COMPONENTIDENTIFICATION

A. SPECIFICATIONS

Electric

Steam Gas

Shaded areas are stated in metric equivalents 5/26/06

IMPORTANT: Steam dryers mustbeprovided with a clean, dry, regulated 80 psi +/- 10 psi (5.51

bar +/- 0.69 bar) air supply.

NOTE: ADCreservestheright tomakechanges inspecifications atanytime withoutnoticeor

obligation.

113202-10 www.amdry.com 5

Specifications – Gas, Electric, and Steam

NOTE: ADCreservestheright tomakechanges inspecifications atanytime withoutnoticeor

obligation.

6 American Dryer Corp. 113202-10

B. COMPONENT IDENTIFICATION

1. Dryer Front View

Illus. No. Description

1 Microprocessor Control and Keypad PanelAssembly (controls)

2 Control (top access) Door Assembly

3 Main DoorAssembly

4 Lint DoorAssembly

5 Lint Drawer

6 Wire Diagram (located behind control door)

7 Top Console (module)Assembly

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