ABB ControlMaster Series User manual

ABB ControlMaster universal

process controllers

Making process control easy

ABB Measurement Products

2 ABB I Measurement Products - ControlMaster

Whether you’re a plant or process manager, electrical

engineer, process operator or maintenance engineer,

the future of process control instrumentation starts here.

ABB’s new ControlMaster range elevates process

monitoring and control to an altogether higher level.

ABB has used its experience in controllers and

indicators to create a new generation of process

control instruments that are more intuitive, easier to

operate and significantly more powerful in use.

ABB ControlMaster universal

process controllers

The concept at the very heart of ControlMaster is

‘Control Made Easy’. Each instrument provides a

comprehensive display of process status using crystal

clear, full color, TFT technology. The simple to use

user interface delivers clear text prompts that make

installation, commissioning and operation quick and

easy. And full scalability from the concise range makes

ControlMaster suitable for the most basic applications

through to complex, difficult to control processes.

Specify any new ControlMaster and you’ll be

choosing a tough, compact process partner. From

IP66 and NEMA 4X environmental protection all the

way through to powerful control functionality, with

cascade, feed forward and ratio control, plus advanced

predictive, adaptive and dual loop capabilities.

Then we put problem-solving diagnostics right

at your fingertips, plus total communications

flexibility - connect the way that suits you,

with Ethernet and Modbus RTU protocols.

A line up of 4 new instruments with the functionality and

capability you need to meet the challenges of an information

hungry process control industry.

From ABB’s legacy in controllers and indicators, the

new ControlMaster range of distinctive, accomplished

and innovative instruments not only focuses on

each model being easier and more powerful in use,

but with such a concise number of function-rich

units, it’s now so much easier to choose the right

ControlMaster for your process application.

ABB I Measurement Products - ControlMaster 3

Innovative, easy to use HMI

Each ControlMaster has an innovative HMI at the

heart of its operation, providing a common link

with other instrumentation products from ABB. So, if

you know one, you know them all. Operation is so easy

that you will be impressed by the efficiency of it all.

Advanced controls and functionality

On each of the 4 new ControlMaster instruments,

higher levels of functionality are right at your finger

tips. Features packed in include math, totalization

and a frequency input, logic, gain scheduling, split

output, valve control and real time alarms.

pPI predictive control enables processes with long dead

times to be easily controlled. Simple configuration needs

only three parameters - proportional band, integral time and

dead time. Adaptive control means automatic adjustment

of control response to correct changing process dynamics.

Valuable where processes have varying or uncontrolled

types of load, it provides continuous tuning for optimum

control efficiency 24/7. Dual loop control independently

manages two separate processes. The loops operate

entirely independently while ControlMaster’s flexibility

and functionality provides interlock and interaction

between both if required. Processes can be displayed

simultaneously on one screen without compromizing data.

Communications protocols

Ethernet communications provide high levels of connectivity.

Remote process monitoring is made easy via the integrated

web server. A ControlMaster can send emails upon alarm

conditions or critical process status, providing instant

notification to a plant supervisor. Modbus communications

(TCP or RTU) enable rapid connection to PLCs and control

systems. Modbus also provides simple, fast connection

of multiple ControlMasters to a ScreenMaster recorder

to create a multipoint control and data logging system.

4 ABB I Measurement Products - ControlMaster

ABB ControlMaster universal

process controllers

ABB I Measurement Products - ControlMaster 5

Customizable full color TFT display

Clear, comprehensive process status and history

trending. Information messages and configuration

menus are displayed in full text, unabbreviated or

scrolled as on other commonly used process control

display technologies. Custom set-up is fast and uses

predefined display templates, as well as template

customization with unique display values and colors.

Scalable I/O and functionality

I/O, functionality and template availability is easily

expanded with additional plug-and-play input models

and function keys, making a single ControlMaster unit

fully scalable from basic through to complex control

applications. Users can now standardize on a single

product so operators have the familiarity of a single user

interface regardless of application requirements.

Historical Trending

ControlMaster features short-term trending capability,

providing invaluable information during commissioning

or for the history of unattended processes.

Diagnostics

To quickly alert an operator to important process information,

ControlMaster’s diagnostic functions clearly display

messages detailing fault conditions, abnormal process

status and maintenance requirements. At any time the

operator can also switch to an alarm and diagnostic status

display to gain an overview of any active messages.

Template based conﬁguration

ControlMaster configuration is vastly simplified by

using application templates. Selecting the template

best suited to your process requirements automatically

configures I/O and control functionality while

display templates are selected automatically.

ABB ControlMaster universal

process controllers

Application Scenarios

Universal by design, a ControlMaster is suitable

for use in a wide range of applications. Typical

configurations include:

Temperature control of a steam heated product

Boiler drum level control

pH control of efﬂuent ﬂow via acid or alkaline dosing Ratio control of product blending

Temperature control of electrically or gas heated furnaces

Independent dual loop control of temperature

and humidity in a climatic chamber

6 ABB I Measurement Products - ControlMaster

ABB I Measurement Products - ControlMaster 7

Product Selection Guide

CM10 CM15 CM30 CM50

General

Size 1/8 DIN 1/8 DIN (Horizontal) ¼ DIN 3 x 6 DIN

(48 x 96mm) (96 x 48mm) (96 x 96mm) (76 x 144mm)

Display 5.6cm (2.2in) 5.6cm (2.2in) 8.9cm (3.5in) 8.9cm (3.5in)

Color TFT Color TFT Color TFT Color TFT

Dust/Water Protection IP66 & NEMA 4X IP66 & NEMA 4X IP66 & NEMA 4X IP66 & NEMA 4X

Supply Voltage 85-265V a.c. std 85-265V a.c. std 85-265V a.c. std 85-265V a.c. std

(24V d.c. opt.) (24V d.c. opt.) (24V d.c. opt.) (24V d.c. opt.)

Control Capabilities

PID (analog/time proportioning) ✔ ✔ ✔

Motorized Valve ✔ ✔ ✔

Split Output (Heat Cool) ✔ ✔ ✔

Adaptive Control ● ●

pPI (predictive) ● ●

Gain Scheduling ● ● ●

Autotune ✔ ✔ ✔

Templates

Single Loop ✔ ✔ ✔

Single Loop with Feed Forward ● ●

Auto/Manual Station ● ● ●

Analog Backup Station ● ● ●

Manual Loader ● ● ●

Cascade ● ●

Cascade with Feed Forward ● ●

Ratio Controller ● ●

Ratio Station ● ●

Dual Loop ● ●

Indicator ● ✔ ● ●

Dual Indicator ● ● ● ●

Inputs

Universal (TC, RTD, Resistance, mA, Volt, mV & Frequency) 1 std. 1 std. 1 std. (1 opt.) 1 std. (1 opt.)

Process (TC, mA, Volts, mV & Digital) 1 std. 1 std. 1 std. (1 opt.) 1 std. (1 opt.)

Digital 2 opt. 2 opt. 6 opt. 2 std. (4 opt.)

Transmitter Power Supply 2 std. 2 std. 2 std. (2 opt.) 2 std. (2 opt.)

Outputs

Analog/Logic 1 std. 1 std. 1 std. 1 std.

Analog 1 opt. 1 opt. 1 opt. 1 opt.

Relay 1 std. (3 opt.) 1 std. (3 opt.) 1 std. (3 opt.) 2 std. (2 opt.)

Digital 2 opt. 2 opt. 6 opt. 2 std. (4 opt.)

Advanced Features

Math ● ● ● ●

Logic ● ● ● ●

Custom Linearizers ● ● ● ●

Delay Timers ● ● ● ●

Real-time Alarms ● ● ● ●

Totalization ✔ ● ●

Historical Trending ● ●

Communications

Ethernet ● ● ● ●

RS485 MODBUS ● ● ● ●

Standard ✔ Optional ●

www.abb.com

PB/ControlMaster-EN Rev. C

To find your local ABB contact visit:

www.abb.com/contacts

For more product information visit:

www.abb.com/instrumentation

Notes:

We reserve the right to make technical changes

or modify the contents of this document without

prior notice. With regard to purchase orders, the

agreed particulars shall prevail. ABB does not

accept any responsibility whatsoever for potential

errors or possible lack of information in this

document.

We reserve all rights in this document and in the

subject matter and illustrations contained therein.

Any reproduction, disclosure to third parties or

utilization of its contents - in whole or in parts - is

forbidden without prior written consent of ABB.

Printed in UK (06.2010)

Data sheet DS/CM30–EN Rev. L

ControlMaster CM30

Universal process controller,

DIN

Measurement made easy

Making process control easy

Comprehensive display of process status

— Crystal-clear, full-color TFT display

— User-customizable

— Historical trending

Exceptionally easy to use

— Intuitive user interface and clear text prompts

make installation, commissioning and operation quick and

simple

Scalable to match application requirements

— Comprehensive hardware and software options

Powerful control functionality

— Cascade, feed-forward, ratio, predictive and adaptive

control strategies

— Dual-loop capability

Problem-solving capability

— Flexible functionality including math, logic and totalization

providing power to solve complex application requirements

Built to survive

— IP 66 and NEMA 4X environmental protection

Flexible connectivity

— Ethernet and MODBUS

communications

ControlMaster CM30

Universal process controller,

DIN

2 DS/CM30–EN Rev. L | ControlMaster CM30 | Universal process controller,

DIN

Overview

The ControlMaster CM30 is a highly versatile,

DIN, universal PID process controller. Detailed process information is presented

clearly on the CM30's full-color TFT display and an intuitive operator interface simplifies configuration and operation.

Highly scalable in both hardware and software functionality, a CM30 can be specified easily to meet the needs of virtually any

process control application – simple or advanced. Powerful control functions such as adaptive control, math, logic and

totalization provide problem-solving flexibility and make the CM30 suitable for a wide range of process applications.

Fully configurable via the easy-to-navigate front panel menus or PC configuration software, the CM30 can be commissioned

rapidly and then tuned via the advanced autotune capability.

MODBUS and Ethernet communication options ensure easy integration into a control system.

Universal Process Input

— Thermocouple

—RTD

—Resistance

—mA

—V

—mV

— Frequency

— Volt-free Digital Input

— 24 V Digital Input

Transmitter Power Supply

Process Input

—Thermocouple

—mA

—V

—mV

— Volt-free Digital Input

— 24 V Digital Input

Primary Outputs

— 1 x Analog / Digital

—1xRelay

Additional I/O Option 1a

—1xRelay

Additional I/O Option 1

— 1 x Analog Output

— 2 x Digital I/O

—3xRelay

Additional I/O Option 2

— 1 x Universal Analog Input

— 1 x Process Input

— 2 x Transmitter PSU

— 4 x Digital I/O

Communications

—Ethernet

— RS 485 MODBUS

Key

OptionStandard

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