ABB ControlMaster CM15 Training manual

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ABB MEASUREMENT & ANALYTICS | COMMISSIONING INSTRUCTION | CI/CM15-EN REV. A

ControlMaster CM15

Universal process indicator,  DIN

Measurement made easy

For more information

Further publications for the ControlMaster CM15 indicator are available for free download from:

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Data sheet







User guide

 IM/CM/I-EN

Communications supplement

 



IM/CM/C-EN

CONTROLMASTER CM15 | UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A 3

Contents

1 Health & Safety ............................................................4

Document symbols .........................................................4

Safety precautions.......................................................... 4

Potential safety hazards................................................ 5

Electrical .................................................................... 5

Safety standards ............................................................. 5

EC Directive 89/336/EEC............................................... 5

End-of-life disposal ........................................................ 5

Cleaning ............................................................................. 6

Symbols.............................................................................. 6

Restriction of Hazardous Substances (RoHS) ......... 6

2 Specification................................................................7

3 Installation ...................................................................9

Siting .................................................................................. 9

Mounting ......................................................................... 10

4 Electrical connections..............................................12

Accessing the connection terminals ........................ 13

Standard analog inputs (1 and 2)............................... 15

5 Front panel keys ........................................................16

6 Operator level menus ............................................... 17

7 Access levels and security options ........................18

Security options ............................................................ 18

8 Diagnostics messages .............................................19

9 Instrument menus.....................................................22

Notes...................................................................................26

4CONTROLMASTER CM15 |UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A

1 Health & Safety

Document symbols

Symbols that appear in this document are explained

below:

WARNING

The signal word ‘WARNING’ indicates an imminent

danger. Failure to observe this information may

result in death or severe injury.

NOTICE

The signal word ‘NOTICE’ indicates potential

material damage.

Note.

‘Note’ indicates useful or important information about

the product.

Safety precautions

Be sure to read, understand and follow the instructions

contained within this manual before and during use of

the equipment. Failure to do so could result in bodily

harm or damage to the equipment.

WARNING

Installation and maintenance of this product must

only be conducted by personnel authorized to work

on electrical installations and in accordance with

relevant local regulations.

CONTROLMASTER CM15 | UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A 5

Potential safety hazards

Electrical

WARNING

To ensure safe use when operating this equipment,

the following points must be observed:

• Up to 240 V AC may be present. Be sure to isolate

the supply before removing the terminal cover.

• Normal safety precautions must be taken to

avoid the possibility of an accident occurring

when operating in conditions of high pressure

and/or temperature.

Safety advice concerning the use of the equipment

described in this manual or any relevant Material

Safety Data Sheets (where applicable) can be

obtained from the Company, together with servicing

and spares information.

Safety standards

This product has been designed to satisfy the

requirements of IEC61010-1:2010 3rd edition 'Safety

Requirements for Electrical Equipment for

Measurement, Control and Laboratory Use' and

complies with US NEC 500, NIST and OSHA.

EC Directive 89/336/EEC

Electrical – In order to meet the requirements of the EC

Directive 89/336/EEC for EMC regulations, this

product must be used in an industrial environment.

End-of-life disposal

The indicator contains a small lithium battery that

must be removed and disposed of responsibly in

accordance with local environmental regulations.

The remainder of the indicator does not contain

any substance that causes undue harm to the

environment and must be disposed of in

accordance with the Directive on Waste Electrical

and Electronic Equipment (WEEE). It must not be

disposed of in Municipal Waste Collection.

6CONTROLMASTER CM15 |UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A

…1 Health & Safety

Cleaning

The indicator can be hosed down if it has been installed

to IP66/NEMA 4X standards. Warm water and a mild

detergent can be used.

Symbols

Symbols that appear on this product are shown below:

Protective earth (ground) terminal.

Both direct and alternating current supply.

This symbol, when noted on a product, indicates a

potential hazard that could cause serious personal

injury and/or death. The user must refer to this

commissioning instruction for operation and/or

safety information.

This symbol, when noted on a product enclosure or

barrier, indicates that a risk of electrical shock

and/or electrocution exists. Only individuals

qualified to work with hazardous voltages should

open the enclosure or remove the barrier.

Recycle separately from general waste under the

WEEE directive

Restriction of Hazardous Substances (RoHS)

The European Union RoHS Directive and

subsequent regulations introduced in member

states and other countries limits the use of six

hazardous substances used in the manufacturing

of electrical and electronic equipment. Currently,

monitoring and control instruments do not fall

within the scope of the RoHS Directive, however

ABB has taken the decision to adopt the

recommendations in the Directive as the target for

all future product design and component

purchasing.

CONTROLMASTER CM15 | UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A 7

2 Specification

Mechanical data

Protection

• Front face IP66/ NEMA 4X

• Rear panel IP20

Dimensions

• Height – 50 mm (2.0 in)

• Width – 97 mm (3.8 in)

• Depth behind panel – 120 mm (4.8 in)

Materials of construction

Glass filled polycarbonate

Weight

0.38 kg (0.84 lb)

Electrical

Power supply ranges

• 100 to 240 V AC ±10 % (90 V min. to 264 V max.)

50/60 Hz

• 10 to 36 V DC (optional)

Power consumption

10 W max.

Inputs/Outputs

Analog inputs

• 1 universal

• 1 process

Analog outputs

• 1 standard

• 1 optional

• Galvanically isolated from the rest of the circuitry,

500V for up to 1 minute. Range programmable



@ 20 mA.

Relay outputs

• 1 standard

• 3 optional

• Fully programmable. Contacts rated at 5 A @ 240 V.

Standard relays are changeover. Optional relays are

selectable NO or NC by jumper.

8CONTROLMASTER CM15 |UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A

…2 Specification

Digital inputs/outputs

2 optional, user programmable as input or output.

Minimum input pulse duration: 125 ms

Input

• Volt free

• 24 V DC (1 signal 15 to 30 V, 0 signal -3 to 5 V)

Output

• Open collector output

• 30 V, 100 mA max. switched

• Conforms to IEC 61131-2

Update Rate

125 ms

Environmental data

Ambient operating temperature

0 to 55 °C (32 to 131 °F)

Ambient operating humidity

5 to 95 % RH non-condensing

Storage temperature

–20 to 70 °C (–4 to 158 °F)

Approvals, certification & general safety

• EN-61010-1

• cULus

• Overvoltage class III on mains, Class II on

inputs and outputs

• Pollution category 2

• Insulation category 2

Emissions and Immunity

Meets the requirements of IEC 61326 for an industrial

environment

CONTROLMASTER CM15 | UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A 9

3 Installation

• Locate the indicator in a position where its operating temperature and humidity limits will not be exceeded and

ensure that it is suitably protected from direct sunlight, rain, snow and hail.

• Select a location away from strong electrical and magnetic fields. If this is not possible (particularly in

applications where mobile communications equipment is used), use screened cables within flexible, earthed

metal conduit.

Siting

At eye level Close to the sensor

Sensor

Avoid vibration

Figure 1 Siting

Temperature limits Humidity limits Use screened cable

IP66/NEMA4X (front panel), IP20 (rear)

0 to 95 % RH

55 °C

(131 °F)

max.

0 °C

(32 °F)

min.

Figure 2 Environmental requirements

10 CONTROLMASTER CM15 |UNIVERSAL PROCESS INDICATOR,  DIN | CI/CM15-EN REV. A

…3 Installation

Mounting

ControlMaster CM15 is designed for panel mounting.

For NEMA4X protection, a panel thickness of 2.5 mm

(0.1 in) is required.

Referring to Figure 3:

1 Cut a hole of the correct size for the indicator in the

panel.

2 Insert the indicator into the panel cut-out.

97 (3.8)

(2.0)

120 (4.8)

140 (5.5)

44.8

(1 .7 )

20 (0.8)

14 (0.55)

≥30 (1.18)

(1.8 )

+0.6

–0

+0.02

–0

(3.6 )

+0.8

–0

+0.03

–0

Panel cut-out dimensions

Figure 3 Mounting dimensions

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