ABB ACS310 Installation and operating manual

Short Form

Users Manual

ACS310

Safety

Table of contents

Mechanical installation

Electrical installation

Start-up and control with I/O

List of related manuals

Purpose of the manual

This short form users manual provides the basic information nee

ded for installing and

commissioning the drive.

For information on planning the electrical installation, opera

tion with the control panel,

program features, fieldbus, all accessible actual signals and

parameters, fault tracing,

maintenance, additional technical data and dimension drawings, refer to ACS310

Users Manual (3AUA0000044201 [English]). To access it on the Internet, go to

www.abb.com/drives, select Document Library

, enter the code in the search field and

click OK.

Applicability

The manual is applicable to the ACS310 drive firmware version 4.00E or later. See

parameter 3301 FIRMWARE in chapter Actual signals and parameters in ACS310

Users Manual (3AUA0000044201 [English]).

DRIVE MANUALS Code (EN)

ACS310 Short Form Users Manual 3AUA0000044200

ACS310 Users Manual 3AUA0000044201

OPTION MANUALS Code (EN)

MFDT-01 FlashDrop Users Manual 3AFE68591074

MREL-01 Relay Output Extension Module User's Manual for ACS310/

ACS350

3AUA0000035974

MUL1-R1 Installation Instructions for ACS150, ACS310, ACS350 and

ACS355

3AFE68642868

1, 2)

MUL1-R3 Installation Instructions for ACS310, ACS350 and ACS355 3AFE68643147

1, 2)

MUL1-R4 Installation Instructions for ACS310 and ACS350 3AUA0000025916

1, 2)

SREA-01 Ethernet Adapter Module Quick Start-up Guide 3AUA0000042902

SREA-01 Ethernet Adapter Module Users Manual 3AUA0000042896

MAINTENANCE MANUALS Code (EN)

Guide for Capacitor Reforming in ACS50, ACS55, ACS150, ACS310,

ACS350, ACS355, ACS550 and ACH550

3AFE68735190

1) Multilingual

2) Delivered as a printed copy with the drive / optional equipment

3) Delivered in PDF format with the drive / optional equipment

All manuals are available in PDF format on the Internet. See section Document library on the

Internet on page 39.

3AUA0000044200 Rev B

EFFECTIVE: 2009-09-29 2009 ABB Oy. All

Rights Reserved.

Table of contents 3

Table of contents

List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. Safety

Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safe start-up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Hardware description

Power connections and control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. Mechanical installation

Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4. Electrical installation

Checking the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . 13

Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5. Start-up and control with I/O

How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6. Actual signals and parameters in the short view

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Fieldbus equivalent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Default values with different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Actual signals in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Parameters in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7. Technical data

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Power cable sizes and fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

UL checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Safety

4 Table of contents

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Safety 5

1. Safety

Safety in installation and maintenance

These warnings are intended for all who work on the drive, motor cable or motor.

Electrical safety

WARNING! Ignoring the following instructions can cause physical injury or

death, or damage to the equipment.

Only qualified electricians are allowed to install and maintain the drive!

 Never work on the drive, motor cable or motor when input power is applied. After

disconnecting the input power, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you start working on the drive, motor or motor

cable.

Always ensure by measuring with a multimeter (impedance at least 1 Mohm) that

there is no voltage between the drive input phases U1, V1 and W1 and the

ground.

 Do not work on the control cables when power is applied to the drive or to the

external control circuits. Externally supplied control circuits may carry dangerous

voltage even when the input power of the drive is switched off.

 Do not make any insulation or voltage withstand tests on the drive.

 Disconnect the internal EMC filter when installing the drive on an IT system (an

ungrounded power system or a high-resistance-grounded [over 30 ohms] power

system), otherwise the system will be connected to ground potential through the

EMC filter capacitors. This may cause danger or damage the drive. See page

13.Note: When the internal EMC filter is disconnected, the drive is not EMC

compatible.

 Disconnect the internal EMC filter when installing the drive on a corner-grounded

TN system, otherwise the drive will be damaged. See page 13. Note: When the

internal EMC filter is disconnected, the drive is not EMC compatible.

 All ELV (extra low voltage) circuits connected to the drive must be used within a

zone of equipotential bonding, ie within a zone where all simultaneously

accessible conductive parts are electrically connected to prevent hazardous

voltages appearing between them. This is accomplished by a proper factory

grounding.

Note:

 Even when the motor is stopped, dangerous voltage is present at the power

circuit terminals U1, V1, W1 and U2, V2, W2.

6 Safety

General safety

WARNING! Ignoring the following instructions can cause physical injury or

death, or damage to the equipment.

 The drive is not field repairable. Never attempt to repair a malfunctioning drive;

contact your local ABB representative or Authorized Service Center for

replacement.

 Make sure that dust from drilling does not enter the drive during the installation.

Electrically conductive dust inside the drive may cause damage or lead to

malfunction.

 Ensure sufficient cooling.

Safe start-up and operation

These warnings are intended for all who plan the operation, start up or operate the

drive.

General safety

WARNING! Ignoring the following instructions can cause physical injury or

death, or damage to the equipment.

 Before adjusting the drive and putting it into service, make sure that the motor and

all driven equipment are suitable for operation throughout the speed range

provided by the drive. The drive can be adjusted to operate the motor at speeds

above and below the speed provided by connecting the motor directly to the

power line.

 Do not activate automatic fault reset functions if dangerous situations can occur.

When activated, these functions will reset the drive and resume operation after a

fault.

 Do not control the motor with an AC contactor or disconnecting device

(disconnecting means); use instead the control panel start and stop keys and

or external commands (I/O or fieldbus). The maximum allowed number of

charging cycles of the DC capacitors (ie power-ups by applying power) is two per

minute and the maximum total number of chargings is 15 000.

Note:

 If an external source for start command is selected and it is ON, the drive will start

immediately after an input voltage break or fault reset unless the drive is

configured for 3-wire (a pulse) start/stop.

 When the control location is not set to local (LOC not shown on the display), the

stop key on the control panel will not stop the drive. To stop the drive using the

control panel, press the LOC/REM key and then the stop key .

LOC

REM

Hardware description 7

2. Hardware description

Power connections and control interfaces

RONO

RONC

DI1

DI2

DI3

DI4

DI5

+24 V

Aux. voltage output

+24 V DC, max. 200 mA

DOSRC

GND

DCOM

DOOUT

DOGND

Digital/frequency output,

PNP transistor type

30 V DC, max. 100 mA

Relay output

250 V AC / 30 V DC / 6 A

GND

+10V

Reference voltage

+10 V DC, max. 10 mA

AI2

Analog input 2

GND

AI1

Analog input 1

010 V

SCR

Screen

Analog output

020 mA

3-phase power

supply,

200480 V AC

AC motor

3 ~

EMC

VAR

EMC filter grounding screw

Varistor grounding screw

ROCOM

PROGRAMMABLE RELAY

AND DIGITAL OUTPUTS

Control panel

(RJ-45)

Output relay

module MREL-01

11 17

AO 7

GND 8

SHIELD

GND_A

Modbus RTU

(EIA-485)

PROGRAMMABLE

DIGITAL INPUTS

FlashDrop

J701

DI5 can also be used

as a frequency input

8 Hardware description

Type designation key

The type designation contains information on the specifications and configuration of

the drive. You find the type designation on the type designation label attached to the

drive. The first digits from the left express the basic configuration, for example

ACS310-03E-09A7-4. The optional selections are given after that, separated by +

signs, for example +J404. The explanations of the type designation selections are

described below.

ACS310-03E-09A7-4+J404+...

ACS310 product series

03 = 3-phase input

3-phase

In format xxAy, where xx indicates the integer part and y the fractional part,

eg 09A7 means 9.7 A.

For more information, see section Ratings on page 35.

2 = 200240 V AC

4 = 380480 V AC

Input voltage range

E = EMC filter connected, 50 Hz frequency

U = EMC filter disconnected, 60 Hz frequency

Configuration

J404 = ACS-CP-C Basic Control Panel 1)

J400 = ACS-CP-A Assistant Control Panel 1)

R700 = ACS310 Users Manual in English (3AUA0000044201 [EN])

R701 = ACS310 Users Manual in German (3AUA0000048396 [DE])

R702 = ACS310 Users Manual in Italian (3AUA0000048398 [IT])

R707 = ACS310 Users Manual in French (3AUA0000048400 [FR])

R708 = ACS310 Users Manual in Spanish (3AUA0000048401 [ES])

1) The ACS310 is compatible with panels that have the following panel revisions and panel

firmware versions. To find out the revision

and firmware version of your panel, see chapter

Control panels, section Applicability in ACS310 Users Manual

(3AUA0000044201 [English]).

Note that unlike the other panels, the ACS-CP-D is ordered with a separate material code.

Panel type Type code Panel revision Panel firmware

version

Basic Control Panel ACS-CP-C M or later 1.13 or later

Assistant Control Panel ACS-CP-A E or later 2.04 or later

Assistant Control Panel (Asia) ACS-CP-D P or later 2.04 or later

Options

Output current rating

Mechanical installation 9

3. Mechanical installation

Installing

The instructions in this manual cover drives with the IP20 degree of protection. To

comply with NEMA 1, use the MUL1-R1, MUL1-R3 or MUL1-R4 option kit, which is

delivered with multilingual installation instructions (3AFE68642868, 3AFE68643147

or 3AUA0000025916, respectively).

Install the drive

Install the drive with screws or on a DIN rail as appropriate.

The required free space for cooling above and below the drive is 75 mm (3 in). No

free space is required on the sides, so drives can be mounted immediately next to

each other.

Note: Make sure that dust from drilling does not enter the drive during the installation.

With screws

1. Mark the hole locations using for example the mounting template cut out from the

package. The locations of the holes are also shown in the drawings in chapter

Dimension drawings in ACS310 Users Manual (3AUA0000044201 [English]).

The number and location of the holes used depend on how the drive is installed:

a) back mounting (frame sizes R0R4): four holes

b) side mounting (frame sizes R0R2): three holes; one of the bottom holes is

located in the clamping plate.

2. Fix the screws or bolts to the marked locations.

122

10 Mechanical installation

3. Position the drive onto the screws on the wall.

4. Tighten the screws in the wall securely.

On DIN rail

1. Click the drive to the rail.

To detach the drive, press the release lever on top of the drive (1b).

3 4

1 1b

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