ABB FPTC-01 User manual

Options for ABB drives

User’s manual

FPTC-01 thermistor protection module (option +L536)

for ACS880 drives

List of related manuals

You can find manuals and other product documents in PDF format on the

Internet. See section Document library on the Internet on the inside of the back

cover. For manuals not available in the Document library, contact your local ABB

representative.

Drive hardware manuals Code (EN)

ACS880-01 hardware manual 3AUA0000078093

ACS880-04 hardware manual 3AUA0000128301

ACS880-04 drive module packages hardware manual 3AUA0000138495

ACS880-11 hardware manual 3AXD50000045932

ACS880-31 hardware manual 3AXD50000045933

ACS880-14 and -34 hardware manual 3AXD50000022021

ACS880-04XT (500 to 1200 kW) hardware manual 3AXD50000025169

ACS880-04F drive modules hardware manual 3AXD50000034664

ACS880-M04 hardware manual 3AXD50000028613

ACS880-07 (45 to 630 kW) hardware manual 3AUA0000105718

ACS880-07 (560 to 2800 kW) hardware manual 3AUA0000143261

ACS880-17 (160 to 3200 kW) hardware manual 3AXD50000020436

ACS880-17 (45...400 kW) hardware manual 3AXD50000035158

ACS880-37 (160 to 3200 kW) hardware manual 3AXD50000020437

ACS880-37 (45...400 kW) hardware manual 3AXD50000035159

ACS880-104 inverter modules hardware manual 3AUA0000104271

ACS880-104LC inverter modules hardware manual 3AXD50000045610

ACS880-107 inverter units hardware manual 3AUA0000102519

Drive firmware manuals

ACS880 primary control program firmware manual 3AUA0000085967

Option manuals and guides

FSO-12 safety functions module user's manual 3AXD50000015612

FSO-21 safety functions module user’s manual 3AXD50000015614

FSE-31 pulse encoder interface module user’s manual 3AXD50000016597

FPTC-01 thermistor protection module (option +L536)

user’s manual

3AXD50000027750

Manuals and quick guides for I/O extension modules,

fieldbus adapters, etc.

Drive PC tool manuals

Drive composer start-up and maintenance PC tool

user's manual

3AUA0000094606

General safety guides

Functional safety; Technical guide No. 10 3AUA0000048753

Safety and functional safety; A general guide 1SFC001008B0201

ABB Safety information and solutions www.abb.com/safety

Potentially explosive atmospheres. The basics you need

to know about motors and drives

3AUA0000037223

8. Start-up and acceptance test

User’s manual

FPTC-01 thermistor protection module

(option +L536) for ACS880 drives

3AXD50000027750 Rev C

EFFECTIVE: 2018-03-22

2018 ABB Oy

1. Safety

Table of contents

5. Mechanical installation

6. Electrical installation

Table of contents 5

Table of contents

1. Safety

Contents this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . 10

Other warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2. Introduction to the manual

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3. Hardware description

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Operation basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

XFLT input (Fault) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

XWRN input (Warning). . . . . . . . . . . . . . . . . . . . . . . . . . 22

Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

FPTC-02 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ATEX markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Option +Q971. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SMT function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4. Option description and instructions

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6 Table of contents

ACS880-01/04/04XT/04F/M04/11/31/14/34/104 drives and

modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Cabinet-built drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

The ATEX-certified Safe disconnection function . . . . . . . . . . . . 31

Resetting the safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Indications of the safety function . . . . . . . . . . . . . . . . . . . . . . . . 33

Switching frequency limitation . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Fault reaction function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

FPTC-02 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

STO function in the drive/inverter modules . . . . . . . . . . . . . 35

FSO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5. Mechanical installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 37

Unpacking and examining the delivery . . . . . . . . . . . . . . . . . . . . 37

Installing the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6. Electrical installation

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 41

General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Wiring example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Wiring example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Wiring example 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Wiring example 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Wiring example 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7. Parameter settings

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Drive/inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Other recommended settings . . . . . . . . . . . . . . . . . . . . . . . . 54

FSO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

General parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Table of contents 7

Parameters related to the STO function . . . . . . . . . . . . . . . 58

Parameters related to the SSE function . . . . . . . . . . . . . . . 61

FSE module and safety pulse encoder parameters . . . . . . 62

Additional notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8. Start-up and acceptance test

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Acceptance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9. Fault tracing

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Reporting failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

FPTC-02 module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Fault and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10. Maintenance

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Proof test interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Intentional misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

11. Technical data

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Isolation areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Motor thermistor connection . . . . . . . . . . . . . . . . . . . . . . . . 80

STO output connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Safety data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Safety block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

8 Table of contents

Response times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Relevant failure modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

General rules, notes and definitions . . . . . . . . . . . . . . . . . . . . . . 86

Validation of the safety functions . . . . . . . . . . . . . . . . . . . . . 86

Validation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Acceptance test reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Reporting problems and failures related to safety functions 87

Related standards and directives . . . . . . . . . . . . . . . . . . . . . . . . 88

Compliance with the European Machinery Directive . . . . . . . . . 89

Compliance with the European ATEX Directive . . . . . . . . . . . . . 89

ATEX certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

TÜV Nord certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Further information

Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Providing feedback on ABB manuals . . . . . . . . . . . . . . . . . . . . . 99

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . 99

Safety 9

Safety

Contents this chapter

The chapter contains the warning symbols used in this manual and

the safety instructions which you must obey when you install or

connect an option module to a drive. If you ignore the safety

instructions, injury, death or damage can occur. Read this chapter

before you start the installation.

Use of warnings

Warnings tell you about conditions which can cause injury or

death, or damage to the equipment. They also tell you how to

prevent the danger. The manual uses these warning symbols:

Electricity warning tells you about hazards from

electricity which can cause injury or death, or damage to

the equipment.

10 Safety

General warning tells you about conditions, other than

those caused by electricity, which can cause injury or

death, or damage to the equipment.

Safety in installation and maintenance

These instructions are for all who install or connect an option

module to a drive and need to open its front cover or door to do the

work.

WARNING! Obey these instructions. If you ignore them,

injury or death, or damage to the equipment can occur.

•If you are not a qualified electrician, do not do installation or

maintenance work.

•Disconnect the drive from all possible power sources. After you

have disconnected the drive, always wait for 5 minutes to let

the intermediate circuit capacitors discharge before you

continue.

•Disconnect all dangerous voltages connected to other

connectors or parts in reach. For example, it is possible that

230 V AC is connected from outside to a relay output of the

drive.

•Always use a multimeter to make sure that there are no parts

under voltage in reach. The impedance of the multimeter must

be at least 1 Mohm.

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