ABB FCB400 Series User manual

—

ABB MEASUREMENT & ANALYTICS | 2108744MNAA

HSPC Module Configuration Guide

Connection to CoriolisMaster

FCB400/FCH400 Series

2| HSPC CONFIGURATION GUIDE | 2108744MNAA

Contents

Contents ...........................................................................................................................2

Additional information.......................................................................................................2

1Overview ......................................................................................................................3

2Wire the HSPC module input..........................................................................................3

3Wire the HSPC module power (if required) ....................................................................4

4Wire the CoriolisMaster digital output............................................................................6

5Power the HSPC module and CoriolisMaster ...................................................................6

6Configure the HSPC input ..............................................................................................7

7Verify output from CoriolisMaster ..................................................................................8

8Verify input detection at the HSPC module.....................................................................9

Additional information

Additional free publications are available for download at www.abb.com/upstream or by scanning a

code:

Coriolis Product Page

CoriolisMaster FCH400 Series

CoriolisMaster FCB400 Series

Table 0-1: Related documentation

Documents

Document number/ID

TFIO HSPC Module Data Sheet

2108710

TFIO Module User Manual

2101226

CoriolisMaster FCB400, FCH400 Operation Instructions

OI/FCB400/FCH400

2108744MNAA | HSPC CONFIGURATION GUIDE | 3

1Overview

This guide provides instructions to configure the ABB High Speed Pulse Counter (HSPC) TFIO module

for connection with the ABB CoriolisMaster FCB400 or FCH400 series of Coriolis mass flowmeters.

An HSPC module I/O point is configured as a Pulse Input (PI). This Input connects to one of the

CoriolisMaster’s Digital Outputs (Digital Output 41/42). Figure 1-1 shows the HSPC module detailed

point schematic for the Pulse Input. Please note that to illustrate the acceptable signal range to the

HSPC input, a graphical representation of this range is shown.

The CoriolisMaster Digital Output 41/42 supports many configuration options. For this guide, it is

assumed that this output is configured as a passive frequency output.

IMPORTANT NOTE:

Passive outputs (mentioned in the CoriolisMaster documentation) are

the same as Open

-Collector outputs (mentioned in HSPC documentation).

Figure 1-1: ABB CoriolisMaster FCB/FCH digital output connected to HSPC digital input

Description

CoriolisMaster FCB400/FCH400 series (DO 41/42)

HSPC PI/DI signal range specifications

HSPC point schematic (when configured as PI/DI)

HSPC field voltage operation range

2Wire the HSPC module input

This procedure describes how to wire an HSPC module point to receive inputs from the CoriolisMaster.

Terminal connector J1 is used to illustrate the connection.

Prerequisites:

–Tools: Small flathead screwdriver, fine tip marker

–The HSPC module is not powered.

–Review and meet wiring requirements (wire gauge, length, use wire-end ferrules, etc.) See the

TFIO Module User Manual (See Additional information).

–Determine if the module requires a non-default address. If there are other HSPC modules already

installed, the new module address must be different from the addresses already assigned to the

existing HSPC modules. If there are no other HSPC modules installed, then the new module can

keep the default address (00). For address guidelines, refer to the TFIO Module User Manual.

To wire the HSPC (refer to Figure 2-1):

1. Remove the terminal connector from the HSPC module (For this example, J1). With the marker,

make sure you mark pin 1 on the connector as a reference for wiring.

2. Losen connector screws to prepare wire insertion.

3. Insert the Signal wire in the Signal point (in this example, J1-1).

4. Insert Ground wire in the GND point (in this example, J1-2).

4| HSPC CONFIGURATION GUIDE | 2108744MNAA

5. Take note of the terminal connector point. This point is configured from the interface. The (J1-

1, J1-2) point is identified as DI1 in PCCU.

6. Tighten connector screws to secure wires.

7. Set module address if not using the default.

a. Insert the small flathead screwdriver in the address selector slot.

b. Rotate the address selector to the desired address. Ensure the address indicator points to

the desired address.

Figure 2-1: Wire terminals and set address

8. If powering the HSPC module from an external power supply, go to section 3 Wire the HSPC

module power (if required).

9. If powering the HSPC module from the flow computer or controller, go to section 4 Wire the

CoriolisMaster digital output.

3Wire the HSPC module power (if required)

This procedure describes how to wire the HSPC to an external power supply. An external power supply

may be required depending on the number of points used and their configuration.

Prerequisites:

Tools: Small flathead screwdriver, fine tip marker

Determine the power mode for the HSPC module. This module can operate with backplane

power or external power depending on the number of channels used and their configuration.

Refer to Table 3-1 for general recommendations. Follow the steps of this procedure only if

external power is required.

Table 3-1: Recommended HSPC power mode per module configuration

I/O channel configuration

Input configuration

(if applicable)

Power Mode

configuration

All channels are configured

as Pulse Inputs

All inputs are configured with

Wetting Current/Pullup: Disabled

Use Backplane

All channels are configured

as Pulse Inputsor Digital Inputs

If any of the inputs is configured with

Wetting Current/Pullup: Enabled

Use External

All channels are configured

as Digital Outputs

Not Applicable

Use External

2108744MNAA | HSPC CONFIGURATION GUIDE | 5

I/O channel configuration

Input configuration

(if applicable)

Power Mode

configuration

Mix of channels configured

as Pulse inputs or Digital Outputs

Inputs may be configured with Wetting

Current/Pullup disabled or enabled.

Use External

Equipment (if an external power is required for the HSPC module):

•A power supply with an operating rating of 30 VDC, 5 A (maximum).

•5 A fuse

External power supply is not energized.

Review and meet wire requirements (wire gauge, length, wire-end ferrules, etc.)

To wire external power supply (refer to Figure 4-1):

IMPORTANT NOTE

. Prevent short circuit. Verify that the external power positive and

negative connections are wired

correctly to the HSPC before energizing the power supply.

1. Insert External Power In (+) wire in J1-5.

WARNING

– Fire hazard.

Make sure to use a 5 A fuse between the power supply positive (+)

terminal and the HSPC module J1

-5 terminal. The fuse prevents a fire hazard in the event of a

short circuit

2. Insert External Power In (+) wire in J2-5.

3. Insert External Power GND (-) wire in J3-5.

4. Insert External Power GND (-) wire in J5-5.

Figure 3-1: HSPC I/O point and external power wiring

6| HSPC CONFIGURATION GUIDE | 2108744MNAA

5. Verify correct polarity in all terminal connector wiring.

6. Reinsert terminal connectors on module.

7. Wire the (non-energized) power supply terminals, ensuring correct polarity. Refer to the power

supply documentation for details.

4Wire the CoriolisMaster digital output

This procedure shows how to wire one of the CoriolisMaster digital outputs to the HSPC module. This

procedure wires Digital Output 1 (pins 41, 42). Digital Output 41/42 supports many configuration

options. It is assumed that this output has been configured as a frequency output.

Prerequisites:

–The CoriolisMaster is not powered.

–Review and meet wiring requirements (wire gauge, length, use wire-end ferrules to prepare wire

for insertion, etc.) See Additional information.

To wire Digital Output 1 (41/42):

1. Locate the Digital Outputs on the CoriolisMaster terminal connector.

2. Insert the Signal wire from HSPC J1-1 in pin 41.

3. Insert the GND wire from HSPC J1-2 in pin 42. Figure 4-1 shows the HSPC to Coriolis

connection.

Figure 4-1: HSPC Module wired to CoriolisMaster and External power supply

5Power the HSPC module and CoriolisMaster

This procedure applies power to both the HSPC module and the CoriolisMaster.

Prerequisites:

–All wiring on the HSPC and the CoriolisMaster is complete.

2108744MNAA | HSPC CONFIGURATION GUIDE | 7

–HSPC terminal connectors are inserted in the module and the module is installed.

–The CoriolisMaster is wired for power. Refer to the CoriolisMaster Operating Instructions for

details (See Additional information for a link to the document).

To apply power:

1. Connect the HSPC module to the flow computer or remote controller TFIO or I2C Bus interface.

2. Apply power (input voltage) to the flow computer or remote controller.

3. If the HSPC module is connected to an external supply, switch on the power.

4. Verify that the HSPC module LED indicators show the module is powered.

5. Apply power to the CoriolisMaster.

6Configure the HSPC input

This procedure enables and configures the HSPC Module from the I/O Interface on PCCU.

Prerequisites:

The HSPC module has been installed and powered.

PCCU 7.76 or later must be installed in the laptop/PC used to connect to the flow computer or

controller.

The HSPC has been successfully detected by PCCU.

To configure the HSPC module:

1. Start PCCU.

2. Connect to the flow computer or remote controller with PCCU on Entry Mode.

3. On the PCCU navigation tree, expand I/O Interface (I/O System on the RMC) and then

select TFIO Modules (TFIO-A Modules or TFIO-B Modules on the RMC).

4. Select the TFIO Module State tab.

5. Verify that the HSPC module is detected. The module should display under the configured

address, and it displays as: Available. This indicates that the flow computer or controller has

detected the TFIO module in its communication bus, but the module is not yet ready for use.

6. Click on the module address field and select Online from the drop-down list.

7. Click Send. The State of the TFIO module displays: Online (Figure 6-1). In this example, the

detected module has an address of 00 (default). The module state displays under that address.

The navigation tree updates the ONLINE modules.

Figure 6-1: TFIO Module State: HSPC module online

8. Expand ONLINE on the PCCU navigation tree. The list of all online modes displays. In this

example, only one module is displayed and is identified by type and address: TFIO 8/HSPC

I:00. Note that the address label on the module plate uses single digits (0-7). The interface

uses 2 digits (00-07).

9. Select TFIO 8/HSPC I:00. The Digital I/Os tab for the HSPC module displays. Remain on

this tab.

10. Configure the wired HSPC module point as a Digital Input (DI):

a. Locate the I/O point. In this example, Digital I/O 1 identifies the module’s J1-1 and J1-2

points (Figure 6-2).

b. Click the Type field next to the point used for connection.

c. Select: DI-Power Saving (2.3 MA) from the drop-down list.

11. Leave the default Debounce setting: OFF.

8| HSPC CONFIGURATION GUIDE | 2108744MNAA

Figure 6-2: Configure Digital I/O 1 as a Digital Input

12. Click Send.

13. On the PCCU navigation tree, expand TFIO 8/HSPC I:00. Then select Advanced.

14. Select the Pulse Input tab.

15. Under the Wetting Current/Pullup Enable section, select the value field next to the point. In

this example, the point is identified as DI1.

16. Select Enabled from the drop-down list.

17. Click Send.

Figure 6-3: Pulse Input Wet Current/Pullup configuration

18. Select the I/O Pin tab.

19. Click on the value field next to Field Voltage Selection, and then select: Use External from

the drop-down list (Figure 6-4).

20. Click Send.

Figure 6-4: HSPC module configuration for External power mode

7Verify output from CoriolisMaster

This procedure describes how to verify that the CoriolisMaster is transmitting digital output signals to

the HSPC module. Verification is done from the CoriolisMaster local display. For detailed instruction to

2108744MNAA | HSPC CONFIGURATION GUIDE | 9

configure or operate the CoriolisMaster meters, refer to the CoriolisMaster FCB400, FCH400 Operation

Instructions (See Additional information for a link).

Pre-requisites:

–The CoriolisMaster is powered.

–The CoriolisMaster configuration is complete (Digital Output 41/42 is configured as required).

Use the operator buttons to navigate on the CoriolisMaster local display:

1. Press the left button to navigate to the Operator Menu.

2. Navigate and select Diagnostics.

Figure 7-1: CoriolisMaster Diagnostics on the LCD

3. Scroll down, locate, and select Output Readings.

4. Scroll down and locate the DO 41/42 Freq (Dig.Out 41/42 Freq.) parameter.

5. Record the displayed value. Figure 7-2 shows an example of a DO 41/42 frequency output of

1000 Hz.

Figure 7-2: ABB CoriolisMaster DO 41/42 frequency output

8Verify input detection at the HSPC module

This procedure verifies that the HSPC module receives pulse inputs from the CoriolisMaster.

Prerequisites:

–HSPC module and CoriolisMaster are connected and powered.

To verify pulse detection by the module:

1. On the PCCU navigation tree, expand ONLINE, then select TFIO 8/HSPC I:00.

2. Select the Pulse Counts tab.

3. Verify that the PI 1 Pulse Count matches the frequency output displayed by the CoriolisMaster

LCD.

10 | HSPC CONFIGURATION GUIDE | 2108744MNAA

Figure 8-1: Detection of Pulse Inputs

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