ABB NPBA-01 Installation manual

ACS 600 Installation and

Start-up Guide

PROFIBUS Adapter Module

NPBA-01

PROFIBUS Adapter Module

NPBA-01

Installation and

Start-up Guide

3AFY 58919799 R0125 REV B

EFFECTIVE: 1996-04-01

SUPERSEDES: 1995-12-13

Installation and Start-up Guide for NPBA-01 iii

Safety Instructions

Overview

This chapter states the safety instructions that must be followed when

installing and operating the NPBA-01 PROFIBUS Adapter Module. If

neglected, physical injury and death may follow, or damage may occur

to the frequency converter, the motor and driven equipment. The

material in this chapter must be studied before attempting any work on,

or with, the unit.

Warnings and Notes

This manual distinguishes two sorts of safety instructions. Warnings

are used to inform of conditions which can, if proper steps are not

taken, lead to a serious fault condition, physical injury and death. Notes

are used when the reader is required to pay special attention or when

there is additional information available on the subject. Notes are less

crucial than Warnings, but should not be disregarded.

Warnings

Readers are informed of situations that can result in serious physical

injury and/or serious damage to equipment with the following symbols:

Notes

Readers are notified of the need for special attention or additional

information available on the subject with the following symbols:

Dangerous Voltage Warning: warns of situations

in which a high voltage can cause physical injury

and/or damage equipment. The text next to this

symbol describes ways to avoid the danger.

General Warning: warns of situations which can

cause physical injury and/or damage equipment by

means other than electrical. The text next to this

symbol describes ways to avoid the danger.

Electrostatic Discharge Warning: warns of

situations in which an electrostatic discharge can

damage equipment. The text next to this symbol

describes ways to avoid the danger.

CAUTION! Caution aims to draw special attention to a

particular issue.

Note:

Note gives additional information or points out

more information available on the subject.

Safety Instructions

Installation and Start-up Guide for NPBA-01 iv

General Safety

Instructions

WARNING! All electrical installation and maintenance work on the

ACS 600 should be carried out by qualified electricians.

The ACS 600 and adjoining equipment must be properly earthed.

Do not attempt any work on a powered ACS 600. After switching off the

mains, always allow the intermediate circuit capacitors 5 minutes to

discharge before working on the frequency converter, the motor or the

motor cable. It is good practice to check (with a voltage indicating

instrument) that the frequency converter is in fact discharged before

beginning work.

The ACS 600 motor cable terminals are at a dangerously high voltage

when mains power is applied, regardless of motor operation.

There can be dangerous voltages inside the ACS 600 from external

control circuits when the ACS 600 mains power is shut off. Exercise

appropriate care when working with the unit. Neglecting these

instructions can cause physical injury and death.

WARNING! There are several automatic reset functions in the

ACS 600. If selected, they reset the unit and resume operation after a

fault. These functions should not be selected if other equipment is not

compatible with this kind of operation, or dangerous situations can be

caused by such action.

More Warnings and Notes are printed at appropriate instances along

the text.

Installation and Start-up Guide for NPBA-01 v

Table of Contents

Chapter 1 – Introduction to This Guide

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

What This Guide Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Conventions Used in This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Related Publications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Chapter 2 – Overview

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

The NPBA-01 PROFIBUS Adapter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Delivery Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Chapter 3 – Mechanical Installation

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Mounting Outside the ACS 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Mounting Inside the ACS 601. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Mounting Inside the ACS 603. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Chapter 4 – Electrical Installation

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

NPBA-01 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Earthing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Earthing the PROFIBUS Cable Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Table of Contents

Installation and Start-up Guide for NPBA-01 vi

Chapter 5 – Programming

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

NPBA-01 Module Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

PROFIBUS Connection Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Control Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Analogue Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

System Control Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Fault Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Chapter 6 – Communication

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

PPO Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Service Access Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

PROFIBUS-FMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

FMS Services Supported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Communication References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

DP Communication Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

PPO Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Parameters in Cyclic Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

The Control Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Reference 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Reference 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

The Status Word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Actual Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Actual Value 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Actual Value 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Chapter 7 – Fault Tracing

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Table of Contents

vii Installation and Start-up Guide for NPBA-01

Appendix A – Parameter Listings

Appendix B – Definitions and Abbreviations

Appendix C – Technical Data

Appendix D – Ambient Conditions

Appendix E – Assembly Drawings

Appendix F – NPBA-01 Type Definition Program

Installation and Start-up Guide for NPBA-01 1-1

Chapter 1 – Introduction to This Guide

Overview

This chapter contains a description of the Start-up and Installation

Guide and a list of related publications.

Intended Audience

The Guide is intended for the people who are responsible for installing,

commissioning and using a PROFIBUS Adapter Module with the

ACS 600 frequency converter. The reader is expected to have a basic

knowledge of electrical fundamentals, electrical wiring practices,

ACS 600 frequency converters, the use of the CDP 311 Control Panel

and the PROFIBUS protocol family.

What This Guide

Contains

The installation and start-up of the NPBA-01 PROFIBUS Adapter

Module are introduced in this guide.

It is assumed that the ACS 600 is installed and ready to operate before

starting the installation of the adapter module. For more information on

the installation and start-up procedures of the ACS 600, please refer to

the

ACS 601

ACS 602/603/604 Installation and Start-up Manual.

Safety Instructions

are featured in the first few pages of this guide.

Safety Instructions describe the formats for various warnings and

notations used within this guide. This chapter also states the safety

instructions which apply to the installation and operation of the

NPBA-01 Module.

Chapter 1 – Introduction to This Guide

contains a short description

of the Guide and a list of related publications.

Chapter 2 – Overview

contains a short description of the PROFIBUS

protocol and the NPBA-01 PROFIBUS Adapter Module, option

package delivery checklist and information on the manufacturer’s

warranty.

Chapter 3 – Mechanical Installation

contains the module placing

and mounting instructions.

Chapter 4 – Electrical Installation

contains cabling instructions, bus

termination and earthing instructions and the PROFIBUS Adapter

Module connection instructions.

Chapter 5 – Programming

explains how to program the ACS 600

before the communication through the adapter module can be started.

Chapter 6 – Communication

contains a description of the control

data sent by the PROFIBUS master to the drive and the feedback data

sent from the drive back to the master.

Chapter 7 – Fault Tracing

explains how to trace faults with the Status

LEDs on the NPBA-01 Module.

Chapter 1 – Introduction to This Guide

Installation and Start-up Guide for NPBA-01 1-2

Appendix A

presents the ACS 600 Actual signals, ACS 600

parameters with the corresponding PROFIBUS parameter numbers,

profile-specific parameters, the alternative settings and the scaling

factors for PROFIBUS communication.

Appendix B

explains definitions and abbreviations concerning the

PROFIBUS protocol family.

Appendix C

contains Technical Data.

Appendix D

contains a specification of the ambient conditions allowed

during transportation, storage and use of the ACS 600’s option device.

Appendix E

includes assembly drawings that assist in placing the

option module.

Appendix F

contains the listing for a definition program required by

Siemens masters to configure the system for communication with the

NPBA-01 PROFIBUS Adapter Module.

Conventions Used in

This Guide

CDP 311

CDP 311 is a control panel used for supervising, programming and

controlling the ACS 600 frequency converter. For further information,

see the

ACS 600 Programming Manual.

Communication Module

Communication Module is the parameter name/parameter selection

name for a device through which the ACS 600 is connected to an

external serial communication network, e.g. to an open fieldbus. The

NPBA-01 Adapter Module is one of the fieldbus adapter modules

available for the ACS 600. The communication with the fieldbus

adapter is activated with Parameter 98.2 COMM.MODULE.

NPBA-01 PROFIBUS

Adapter Module

The NPBA-01 Adapter Module is one of the optional fieldbus adapter

modules available for the ACS 600. The NPBA-01 is a device through

which the ACS 600 is connected to a PROFIBUS serial communication

bus.

Parameter

A parameter is an operating instruction for the ACS 600 frequency

converter. Parameters can be read and programmed with the CDP 311

Control Panel, or through the NPBA-01 Module.

Related Publications

ACS 601 Installation & Start-up Manual

ACS 602/603/ 604 Installation & Start-up Manual

ACS 600 Programming Manual.

Installation and Start-up Guide for NPBA-01 2-1

Chapter 2 – Overview

Overview

This chapter contains a short description of the PROFIBUS standard

and the NPBA-01 Adapter Module, an option package delivery

checklist, and warranty information.

PROFIBUS

PROFIBUS is an open serial communication standard that enables

data exchange between all kinds of automation components. There are

three main variations of PROFIBUS: PROFIBUS-FMS, PROFIBUS-DP

and PROFIBUS-ISP. The NPBA-01 PROFIBUS Adapter Module is

compatible with the PROFIBUS-FMS and PROFIBUS-DP protocols.

The physical transmission medium of the bus is a twisted pair cable

(according to the RS 485 standard). The maximum length of the bus

cable is 200 to 1200 metres, depending on the selected transmission

rate (see Appendix C). Up to 31 stations can be connected to the same

PROFIBUS system without the use of repeaters. With repeaters, it is

possible to connect 127 stations (including the repeaters, and the PLC)

to the system.

In PROFIBUS communication, the master station – usually a

programmable logic controller (PLC) – polls the slaves which respond

and take the actions requested by the master. It is also possible to

send a command to several slaves at the same time; in this case the

slaves send no response message to the master. Communication

between the slaves is not possible on a PROFIBUS link.

The PROFIBUS protocol family is specified in the DIN 19245 Standard,

Parts 1 to 3. The communication with a drive is discussed in

PROFIDRIVE – The PROFIBUS Profile for Adjustable Speed Drives.

For further information on PROFIBUS, refer to the above-mentioned

standards.

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