ABB ACQ580-34 User manual

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ABB DRIVES FOR WATER

ACQ580-34 drive modules

Quick installation guide

English. . . . . . . . 3

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List of related manuals

You can find manuals and other product documents in PDF format on the Internet. See section

Document library on the Internet on the inside of the back cover. For manuals not available in the

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3AXD50000424634 Rev C

MUL

EFFECTIVE: 2019-09-12

EN – Quick installation guide 3

EN – Quick installation guide

Contents of this guide

This guide tells you briefly how to install the drive module into a 800 mm wide Rittal VX25

cabinet. For installation examples in different cabinets and more detailed instructions,

engineering guide lines, technical data and complete safety instructions, see the hardware

manual (www.abb.com/drives, Select Document Library and search for document number

3AXD50000420025 [English]).

Obey the safety instructions

See figures on page 9. If you ignore these instructions, injury or death, or damage to the

equipment can occur.

WARNING! Handle the drive module carefully. Open the support legs by pressing

each leg a little down and turning it aside (1, 2).

Do not tilt the drive module. It is heavy and its center of gravity is high. The

module will overturn from a sideways tilt of 5 degrees. Do not leave the module

unattended on a sloping floor.

To prevent the drive module from falling, attach its top lifting lugs with chains to the cabinet

frame before you push the module into the cabinet. Work carefully preferably with help

from another person. Keep a constant pressure with one foot on the base of the module to

prevent the module from falling on its back.

WARNING! If you are not a qualified electrical professional, do not do installation

or maintenance work. Go through these steps before you begin any installation or

maintenance work.

1. Clearly identify the work location.

2. Disconnect all possible voltage sources.

•Open the main disconnector of the drive.

•Make sure that reconnection is not possible. Lock the disconnectors to open

position and attach a warning notice to them.

•Disconnect any external power sources from the control circuits before you do

work on the control cables.

•After you disconnect the drive, always wait for 5 minutes to let the intermediate

circuit capacitors discharge before you continue.

3. Protect any other energized parts in the work location against contact.

4. Take special precautions when close to bare conductors.

4 EN – Quick installation guide

5. Measure that the installation is de-energized.

•Use a multimeter with an impedance of at least 1 Mohm.

•Make sure that the voltage between the drive module input power terminals

(L1/U1, L2/V1, L3/W1) and the grounding (PE) busbar is close to 0 V.

•Make sure that the voltage between the drive module UDC+ and UDC- terminals

and the grounding (PE) terminal is close to 0 V.

6. Install temporary grounding as required by the local regulations.

7. Ask for a permit to work from the person in control of the electrical installation work.

Select the power cables

Size the power cables according to local regulations to carry the nominal current given on

the type designation label of your drive.

Ensure the cooling

See table on page 9 for the losses and the cooling air flow through the drive. The allowed

operating temperature range of the drive without derating is -15 to +40 °C.

Protect the drive and input power cables

See table on page 9.

Installing the drive module and LCL filter module into a

cabinet

See appendix Step-by-step drawings for an installation example of standard drive

configuration in Rittal VX25 800 mm wide cabinet.

•Attach the plinth to the floor.

•Attach the cabinet frame to the plinth.

•Make the bottom plate with 360-degree grounding entries for power cables.

•Attach the bottom plate to the cabinet.

•Attach the punched section to the back of the cabinet frame.

•Attach the mounting brackets to the punched section.

•Install the pedestal to the LCL filter module.

•Install the cooling fan to the LCL filter module.

•Attach the LCL filter module pedestal guide plate to the cabinet bottom plate.

•Attach the telescopic insertion ramp to the pedestal guide plate.

•To prevent the LCL filter module from falling, attach its lifting lugs with chains to the

cabinet frame.

•Push the LCL filter module carefully into the cabinet along the telescopic insertion

ramp. Work preferably with help from another person as shown below. Keep a

constant pressure with one foot on the base of the module to prevent the module from

falling on its back

EN – Quick installation guide 5

•Unfasten the insertion ramp and attach the LCL filter module to bottom plate.

•Attach the drive module pedestal guide plate to the cabinet bottom plate.

•Attach the telescopic insertion ramp to the pedestal guide plate.

•Remove the sheeting from the clear plastic shrouds of the drive module from both

sides.

•Install the top metallic shroud to the drive module.

•Install the back shrouds to the drive module.

•To prevent the drive module from falling, attach its lifting lugs with chains to the

cabinet frame.

•Push the drive module carefully into the cabinet along the telescopic insertion ramp.

Work preferably with help from another person. Keep a constant pressure with one

foot on the base of the module to prevent the module from falling on its back.

•Unfasten the insertion ramp and attach the drive module to the bottom plate.

•Attach the LCL filter module and drive module to the punched section.

•Attach LCL filter module to the drive module from top side. Reinstall the cover.

•Connect the LCL filter busbars to the drive module busbars with the connecting

busbars.

•Connect the LCL filter fan power supply cable to connector FAN3:LCL.

•Connect the power cables and install the shrouds as described in section Connecting

the power cables and installing the shrouds.

•Connect the control cables.

•Install the air baffles.

Connecting the power cables and installing the shrouds

Step Task (motor cables)

1 Install the grounding terminal to the drive module base.

2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at the cabinet entry.

3 Connect the twisted shields of the motor cables to the grounding terminal.

3AUA0000088632

6 EN – Quick installation guide

4 Screw in and tighten the insulators to the drive module by hand. Install the T3/W2 connection

terminal to the insulators.

WARNING! Do not use longer screws or bigger tightening torque than given in the

installation drawing. They can damage the insulator and cause dangerous voltage to

be present at the module frame.

5 Connect the phase T3/W2 conductors to the T3/W2 terminal.

6 Install the T2/V2 connection terminal to the insulators See the warning in step 4.

7 Connect the phase T2/V2 conductors to the T2/V2 connection terminal.

8 Install the T1/U2 connection terminal to the insulators. See the warning in step 4.

9 Connect the phase T1/U2 conductors to the T1/U2 terminal.

10 Remove the plastic sheeting from the output clear plastic shrouds from both sides.

11 Install the shrouds to the drive module.

12 Install the lower front cover to the drive module.

Step Task (input cables)

1 Ground the input cable shields (if present) 360 degrees at the cabinet entry.

2 Connect the twisted shields of the input cables and separate ground cable (if present) to the cabinet

grounding busbar.

3 Step drill carefully sufficiently big holes to the entry clear plastic shroud for the cables to the

connected. Align the holes in the vertical direction according to the alignment holes in the shroud.

Smooth the hole edges.

Remove the plastic sheeting from both sides of the shroud.

Attach the cables firmly to the cabinet frame to prevent chafing against the hole edges.

4 Put the conductors of the input cables through the drilled holes in the clear plastic shroud.

5 For drive modules without option +H370: Connect the input cable conductors to the drive module

L1/U1, L2/V1 and L3/W1 connection busbars, Go to step 12.

For option +H370: Do steps 6 to 11.

6Screw in and tighten the insulators to the drive module by hand. Install the L1/U1 connection

terminal to the insulators.

WARNING! Do not use longer screws or bigger tightening torque than given in the

installation drawing. They can damage the insulator and cause dangerous voltage to

be present at the module frame.

7Connect the L1/U1 conductors to the L1/U1 connection terminal.

8Install the L2/V1 connection terminal to the insulators. See the warning in step 6.

9Connect the L2/V1 conductors to the L2/V1 connection terminal.

10 Install the L3/W1 connection terminal to the insulators. See the warning in step 6.

11 Connect the L3/W1 conductors to the L3/W1 connection terminal.

12 Install the entry clear plastic shroud. Install the front clear plastic shroud and upper front cover.

13 Install the side and top clear plastic shrouds to the drive module.

Step Task (motor cables)

EN – Quick installation guide 7

Default I/O connections

The default I/O connections of the Water default configuration are shown below.

Wire sizes: 0.14…2.5 mm2 (26...16 AWG): All terminals.

Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft).

500 ohm

Max.

1…10 kohm

1SCR

Reference voltage and analog inputs and outputs

2AI1

Signal cable shield (screen)

3AGND

Output frequency/speed reference : 0…10 V

4+10V

Analog input circuit common

5AI2

Reference voltage 10 V DC

Actual feedback: 0…10 V

AGND

7AO1

8AO2

Analog input circuit common

Output frequency: 0…10 V

9AGND

Output current: 0…20 mA

Analog output circuit common

10 +24V

X2 & X3 Aux. voltage output and programmable digital inputs

11 DGND

Aux. voltage output +24 V DC, max. 250 mA

12 DCOM

Aux. voltage output common

13 DI1

Digital input common for all

14 DI2

Stop (0) / Start (1)

15 DI3

Not configured

16 DI4

Constant frequency/speed selection

17 DI5

Not configured

18 DI6

Not configured

19 RO1C

X6, X7, X8 Relay outputs

20 RO1A

21 RO1B

Ready run

250 V AC / 30 V DC

2 A

22 RO2C

23 RO2A

24 RO2B

Running

250 V AC / 30 V DC

2 A

25 RO3C

26 RO3A

27 RO3B

Fault (-1)

250 V AC / 30 V DC

2 A

29 B+

Embedded fieldbus

30 A-

31 DGND

S4 TERM

Embedded fieldbus, EFB (EIA-485)

S5 BIAS

Termination switch

Bias resistors switch

Safe torque off

OUT1

35 OUT2

36 SGND

37 IN1

38 IN2

X10

24 V AC/DC

Safe torque off. Factory connection. Both

circuits must be closed for the drive to start. See

chapter 7KH6DIHWRUTXHRIIIXQFWLRQ in the

$&4KDUGZDUHPDQXDO

(3AXD50000[English]).

24 V AC/DC+ in Ext. 24V AC/DC input to power up the control unit

24 V AC/DC- in

when the main supply is

disconnected.

Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).

8 EN – Quick installation guide

Step-by-step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide cabinet 9

Step-by-step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide cabinet

INPUT

(PE) PE (PE)

L1 L2 L3

2a 2b

L1/

U1 V1

L2/ L3/

W1 UDC- UDC+

ACQ580-34

OUTPUT

T1/ T2/ T3/

U2 V2 W2

U1 W1

3 ~

Drive type

ACQ580-34-

Air flow Losses Type DIN 43653

m3/h W

UN = 400 V

246A-4 2100 5280 170M5408

293A-4 2100 6400 170M5410

363A-4 2100 8000 170M6410

442A-4 2100 10000 170M6411

505A-4 2100 10000 170M6412

585A-4 2100 12600 170M6414

650A-7 2100 14200 170M6414

UN = 480 V IEC

246A-4 2100 5220 170M4410

293A-4 2100 5220 170M5408

365A-4 2100 7830 170M5410

442A-4 2100 9135 170M6410

505A-4 2100 9135 170M6411

585A-4 2100 9135 170M6411

650A-4 2100 10440 170M6412

UN = 480 V UL

240A-4 2100 5280 170M4410

302A-4 2100 6525 170M5408

361A-4 2100 7830 170M5410

414A-4 2100 9135 170M6410

477A-4 2100 10440 170M6411

WARNING! The UDC+ and UDC- terminals of the drive

module must not be used for any other than optional external

brake chopper connection.

10 Step-by-step drawings for an installation example of standard drive configuration in Rittal VX25 800 mm wide cabinet

Rittal 8806.000

Rittal 8617.140

1705.5 (67.15)

Tapping screw M6×12

Torx T30 8 N·m

360 °

80.5

(3.17)

280.5

(11.04)

non-ABB part (see dimension drawings)

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