YASKAWA SGDH Sigma II User manual

YASKAWA
FULLY CLOSED I/F UNIT
取扱説明書 INSTRUCTIONS
YA S K AWA
株式会社安川電機
資料番号 (MANUAL NO.) TOB-C718-5B
形式 (Type): JUSP-FC100
この取扱説明書は,最終的に本製品をお使いになる方のお手元に確実に届けられるよう,お取り
計らい願います。
Upon receipt of the product and prior to installing the product, read these instructions
thoroughly, and retain for future reference.
Series SGDH

ii
INTRODUCTION
JManual Contents
This manual consists of Japanese Version and English Version.
DJapanese Version: Described on pages J-1 to J-17.
DEnglish Version: Described on pages E-1 to E-17.
Use the Japanese Version or English Version as needed.
JUser Instructions
Use these instructions for the following jobs:
DChecking v-II Series SERVOPACK on delivery
DInstalling v-II Series SERVOPACK
DWiring v-II Series SERVOPACK
DOperating v-II Series SERVOPACK
DInspecting and maintenance of v-II Series SERVOPACK

iv
CONTENTS
Σ-II Series SGDH Fully Closed I/F Unit E - 1.....................
SYMBOLS FOR SAFE OPERATION E - 3...............................
NOTES FOR SAFE OPERATION E - 4..................................
1 PARTS E - 6...............................................
2 CHECKING ON DELIVERY E - 6.............................
2.1 Checking Items E - 6............................................
2.2 Appearance and Nameplate E - 7.................................
2.3 Type Designation E - 7..........................................
2.4 Mounting FC100 Unit E - 8.......................................
3 INSTALLATION E - 10.......................................
3.1 Storage E - 10...................................................
3.2 Installation Sites E - 10...........................................
3.3 Orientation E - 11................................................
3.4 Installation Precations E - 11......................................
4 WIRING E - 12..............................................
5 OPERATION E - 13..........................................
5.1 Precautions at Test Run E - 13.....................................
5.2 Precautions at Operation E - 14....................................
6 INSPECTION AND MAINTENANCE E - 14.....................
7 MEASURES TO SATISFY THE EMC DIRECTIVE E - 15.........
7.1 Fully Closed Encoder Cable E - 15.................................
7.2 The Core on the Cable E - 15......................................
7.3 Cable Clamp E - 16..............................................
7.4 Wiring Examples E - 17...........................................

E-1
INSTRUCTIONS
Σ-II Series SGDH Fully Closed I/F Unit
Σ-II Series SGDH Fully Closed I/F Unit E - 1.......
SYMBOLS FOR SAFE OPERATION E - 3.................
NOTES FOR SAFE OPERATION E - 4...................
1 PARTS E - 6................................
2 CHECKING ON DELIVERY E - 6..............
2.1 Checking Items E - 6...............................
2.2 Appearance and Nameplate E - 7....................
2.3 Type Designation E - 7..............................
2.4 Mounting FC100 Unit E - 8..........................
3 INSTALLATION E - 10.........................
3.1 Storage E - 10......................................
3.2 Installation Sites E - 10...............................
3.3 Orientation E - 11...................................
3.4 Installation Precations E - 11..........................
4 WIRING E - 12...............................
5 OPERATION E - 13...........................
5.1 Precautions at Test Run E - 13........................
5.2 Precautions at Operation E - 14.......................
6 INSPECTION AND MAINTENANCE E - 14.......
7 MEASURES TO SATISFY THE EMC
DIRECTIVE E - 15............................
7.1 Fully Closed Encoder Cable E - 15....................
7.2 The Core on the Cable E - 15.........................
7.3 Cable Clamp E - 16..................................
7.4 Wiring Examples E - 17..............................

E-2
This instruction manual covers Σ-II series SGDH fully closed I/F Unit (hereinafter called
FC100 Unit), which is an option unit to be connected to Σ-II series SGDH SERVO-
PACK.With a FC100 Unit properly mounted, the SGDH SERVOPACK can be used for fully
closed encoder.
To properly use the FC100 Unit, read this manual thoroughly and retain for easy reference
for inspections and maintenance etc.
Reference materials are listed below:
Manual Titles manual No.
Σ−II series SGMjH/SGDH User’s Manual
Servo Selection and Data Sheets
SIE-S800-32.1
Σ−II series SGMjH/SGDH User’s Manual
Design and Maintenance
SIE-S800-32.2
Σ−II series SGDH full-closed I/F User’s Manual SIE-C718-5
AC SERVOMOTOR INSTRUCTIONS TOE-C231-2
Σ−II series SGDH Instruction Manual TOB-S800-32
General Precautions
SSome drawings in this manual are shown with the protective cover or shields removed, in order to
describe the detail with more clarity. Make sure all covers and shields are replaced before oper-
ating this product.
SSome drawings in this manual are shown as typical example and may differ from the shipped
product.
SThis manual may be modified when necessary because of improvement of the product, modifica-
tion or changes in specifications.
Such modification is made as a revision by renewing the manual No.
STo order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA
representative listed on the last page stating the manual No. on the front cover.
SYASKAWA is not responsible for accidents or damages due to any modification of the product
made by the user since that will void our guarantee.

E-3
SYMBOLS FOR SAFE OPERATION
In this manual, the NOTES FOR SAFE OPERATION are classified as “WARNING” or
“CAUTION”. The following symbols are used.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious per-
sonal injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
personal injury and/or damage to the equipment.
In some instances, items described in CAUTION may also result in a serious accident. In ei-
ther case, follow these important items.

E-4
NOTES FOR SAFE OPERATION
Read this manual thoroughly before installation, operation, maintenance or inspection of the AC
Servo Drives.
WARNING
(Ref.No.)
(WIRING)
DSERVOPACK grounding must be in accordance with the national code and consistent
with sound local practices.
Failure to observe this warning may lead to electric shock or fire.
E-12
(INSPECTION AND MAINTENANCE)
DBe sure to turn OFF power before inspection or maintenance.
Otherwise, electric shock may result.
E-14
DNever open the terminal cover while power is ON, and never turn ON power when the
terminal cover is open.
Otherwise, electric shock may result.
E-14
DAfter turning OFF power, wait at least five minutes before servicing the product.
Otherwise, residual electric charges may result in electric shock.
E-14
CAUTION
(Ref.No.)
(INSTALLATION)
DNever use the equipment where it may be exposed to splashes of water, corrosive or
flammable gases, or near flammable materials.
Failure to observe this caution may lead to electric shock or fire.
E-10
(WIRING)
DDo not connect three-phase power supply to SERVOPACK output terminals U, V, and
W.
Failure to observe this caution may lead to personal injury or fire.
E-12
DSecurely tighten screws on the power supply and motor output terminals.
Failure to observe this caution can result in a fire.
E-12
(OPERATION)
DTo avoid inadvertent accidents, run the servomotor only in test run (without load).
Failure to observe this caution may result in personal injury.
E-13

E-5
CAUTION
(OPERATION)
DBefore starting operation with a load connected, set up parameters suitable for the ma-
chine.
Starting operation without setting up parameters may lead to overrun failure.
E-13
DBefore starting operation with a load connected, make sure emergency-stop proce-
dures are in place.
Failure to observe this caution may result in personal injury.
E-13
DDuring operation, do not touch the SERVOPACK’s heatsink.
Failure to observe this caution may result in burns.
E-14
(INSPECTION AND MAINTENANCE)
DNever change wiring while power is ON.
Failure to observe this caution may result in electric shock or personal injury.
E-14
SERVOPACK warning label position
WARNING LABEL
YASKAWA SERVOPACK
200V
SGDH−
FC100
C
N
4
SERVOPACK Warning Label and Grounding Mark Position

2CHECKING ON DELIVERY
E-6
1 PARTS
The FC100 Unit parts names are as follows:
FC100
C
N
4
Nameplate with option unit type
and serial No.
Fully closed encoder signal
connector (CN4)
Ground wire for connecting to
SERVOPACK
2 CHECKING ON DELIVERY
2.1 Checking Items
When Σ-II Series products are delivered, check the following items:
Check Items Remarks
Check if the delivered products
are the ones you ordered.
Check the types marked on the nameplates of the FC100 Unit.
Check if the motor shaft rotates
smoothly.
If the motor shaft is smoothly turned by hand, it is normal. Howev-
er, if the motor has brakes, it cannot be turned manually.
Check for damage. Check the overall appearance, and check for damage or scratches
resulting from transportation.
Check if SERVOPACK is the
type applicable for FC100 Unit?
Check the nameplate of SERVOPACK.
SERVOPACK Type
SGDH-jjjE-j
“SGDH” in , and “E” in
12
12
If any of the above items are faulty or incorrect, contact the dealer from which you purchased
the products or your nearest local sales representative.

2.2 Appearance and Nameplate
E-7
2.2 Appearance and Nameplate
FC100 Unit
FC100
C
N
4
SERVOPACK
FULLY CLOSED I/F UNIT
MODEL JUSP−FC100 VER. 000000
S/N V81003−69
YASKAWA ELECTRIC
MADE IN JAPAN
Serial number
Option unit type
Option unit name
Version number
2.3 Type Designation
JUSP −FC10 0
SERVOPACK peripheral device
Model
FC10 : Fully closed interface
Design revision order
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