YASKAWA PROFINET V1000 User manual

V1000 to GA500

Industrial AC Microdrive

Product Transition Guide

Model: CIMR-VU

This guide lists only comparable models. Refer to the GA500 Selection Guide

No. SL.GA500.01 for a list of all available models.

Catalog Code: GA50U

240 V Single-Phase Input : 1/6 to 5 HP

240 V Three-Phase Input : 1/6 to 30 HP

480 V Three-Phase Input : 1/2 to 40 HP

240 V Single-Phase Input : 1/8 to 5 HP

240 V Three-Phase Input : 1/8 to 25 HP

480 V Three-Phase Input : 1/2 to 25 HP

YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide 3

AC Drive Transition Guide

V1000 to GA500

This document is intended to help OEM's, Integrators, and End Users select and replace Yaskawa

V1000 series AC drives with Yaskawa GA500 AC drives. Replacement should be conducted by

qualified personnel familiar with AC drive installation. Follow local electrical codes during

replacement and installation.

1 MODEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 REPLACEMENT GA500 DRIVE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 DIMENSIONS AND ADAPTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 BRANCH CIRCUIT PROTECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 MAIN CIRCUIT AND MOTOR WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6 CONTROL CIRCUIT WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7 TRANSFER OF PARAMETER SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8 CARRIER FREQUENCY - C6-02 [CARRIER FREQUENCY SELECTION]. . . . 40

9 WATT LOSS COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10 NETWORK COMMUNICATION AND CONTROL I/O OPTIONS . . . . . . . . . . . . 44

11 OTHER OPTION COMPATIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4 YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide

1 Model Identification

Identify Your Model

The catalog numbers differ slightly between the drive series. Use this number comparison to understand nameplate

location and catalog code differences between series when selecting a replacement drive.

Input Power Supply Voltage

B1-phase, 200-240 Vac

23-phase, 200-240 Vac

43-phase, 380-480 Vac

Region Code

UAmericas

V1000 Drive

CIMR-V U 2 001 FA A

Design Revision Order

Customized Specifications

A Standard Model

V1000 Drive

GA500 Drive

Enclosure Type

AIP00/Open-Chassis

BIP20/Open-Chassis

FIP20/NEMA Type 1

GNEMA 4X/IP66

JIP20/Finless

LIP00/Finless

Environmental Specification

AStandard

SVibration resistant

MHumidity and dust-resistant

Environmental Specification

MODEL

MOD

Rated Output Current

Note: Refer to rated output

current specification

Input Power Supply Voltage

B240 V, Single-phase

2480 V, Three-phase

Region Code

UAmericas

GA500 Drive

GA50 U 4 004 A B A

Environmental Specification

AStandard

Enclosure Design

BIP20/Protected Chassis

Rated Output Current

Note: Refer to rated output

current specification

4480 V, Three-phase

EMC Noise Filter

ANo built-in filter

EBuilt-in EMC Filter

04ABA

2 Replacement GA500 Drive Selection

YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide 5

2 Replacement GA500 Drive Selection

Table 1 through Table 3 provide a model to model cross reference. Select the GA500 model that corresponds to your

V1000 model.

Increasing the Carrier Frequency parameter C6-02 from the factory default setting may require derating of the drive

capacity. Refer to Carrier Frequency - C6-02 [Carrier Frequency Selection] on page 40 to understand the effect of

changing parameter C6-02 on your new replacement drive.

Note: Normal Duty overload tolerance.

• V1000 120% of rated normal duty current for 60 seconds.

• GA500 110% of rated normal duty current for 60 seconds.

Table 1 Single-Phase 240 V Models

Table 2 Three-Phase 240 V Models

V1000 Model

CIMR-VU

Rated Output

Heavy Duty (HD)

Amps

Rated Output

Normal Duty (ND)

Amps

GA500 Catalog

Code

GA50U

Rated Output

Heavy Duty (HD)

Amps

Rated Output

Normal Duty (ND)

Amps

BA0001 0.8 1.2 B001 0.8 1.2

BA0002 1.6 1.9 B002 1.6 1.9

BA0004 3.0 3.3 B004 3.0 3.5

BA0006 5.0 6.0 B006 5.0 6.0

BA0010 8.0 9.6 B010 8.0 9.6

BA0012 11.0 12.0 B012 11.0 12.2

BA0018 17.5 - B018 17.6 -

V1000 Model

CIMR-VU

Rated Output

Heavy Duty (HD)

Amps

Rated Output

Normal Duty (ND)

Amps

GA500 Catalog

Code

GA50U

Rated Output

Heavy Duty (HD)

Amps

Rated Output

Normal Duty (ND)

Amps

2A0001 0.8 1.2 2001 0.8 1.2

2A0002 1.6 1.9 2002 1.6 1.9

2A0004 3.0 3.5 2004 3.0 3.5

2A0006 5.0 6.0 2006 5.0 6.0

2A0010 8.0 9.6 2010 8.0 9.6

2A0012 11.0 12.0 2012 11.0 12.2

2A0020 17.5 19.6 2021 17.6 21.0

2A0030 25.0 30.0 2030 25.0 30.0

2A0040 33.0 40.0 2042 33.0 42.0

2A0056 47.0 56.0 2056 47.0 56.0

2A0069 60.0 69.0 2070 60.0 70.0

- - - 2082 75.0 82.0

2 Replacement GA500 Drive Selection

6YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide

Table 3 Three-Phase 480 V Models

V1000 Model

CIMR-VU

Rated Output

Heavy Duty (HD)

Amps

Rated Output

Normal Duty (ND)

Amps

GA500 Catalog

Code

GA50U

Rated Output

Heavy Duty (HD)

Amps

Rated Output

Normal Duty (ND)

Amps

4A0001 1.2 1.2 4001 1.2 1.2

4A0002 1.8 2.1 4002 1.8 2.1

4A0004 3.4 4.1 4004 3.4 4.1

4A0005 4.8 5.4 4005 4.8 5.4

4A0007 5.5 6.9 4007 5.6 7.1

4A0009 7.2 8.8 4009 7.3 8.9

4A0011 9.2 11.1 4012 9.2 11.9

4A0018 14.8 17.5 4018 14.8 17.5

4A0023 18.0 23.0 4023 18.0 23.4

4A0031 24.0 31.0 4031 24.0 31.0

4A0038 31.0 38.0 4038 31.0 38.0

- - - 4044 39.0 44.0

- - - 4060 45.0 60.0

3 Dimensions and Adapters

YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide 7

3 Dimensions and Adapters

Dimension Comparison and Mounting Kits

The standard model V1000 enclosure is wall-mount UL Type 1. GA500 dimensions for the optional UL Type 1 kit

assembled to the GA500 are also shown. Use these tables to understand physical dimensions when required for replacing

the V1000 with a new GA500 drive.

Note:

• V1000 and GA500 have the same mounting dimensions. No mounting kit conversion is required.

• Dimensions in this document are approximate. Refer to the Technical Manual or Dimension Diagrams for exact

dimensions.

Table 4 Single-Phase, 240 V Models - Exterior Dimensions and Enclosure Kits

V1000 UL Type 1 Enclosure GA500 IP20/Protected Chassis

V1000

Frame

V1000

Model GA500

Frame

GA500

Catalog

Code

GA50U_

GA500

UL Type 1

Enclosure Kit

V1000

UL Type 1

Enclosures

GA500

Protected Chassis

Enclosures

GA500

IP20/UL Type 1

Enclosures

CIMR-VU GA50U Catalog Code H x W x D in H x W x D in H x W x D in

1 BA0001 1.1 B001 ZBAA-GA50V1-1 5.89 x 2.68 x 2.99 5.04 x 2.68 x 2.99 5.83 x 2.68 x 2.99

1BA0002 1.1 B002

3 BA0003 1.3 B004 ZBAA-GA50V1-2 5.89 x 2.68 x 4.65 5.04 x 2.68 x 4.65 5.83 x 2.68 x 4.65

8BA0006 2.4 B006 ZBAA-GA50V2-1 5.89 x 4.25 x 5.41 5.04 x 4.25 x 5.41 7.01 x 4.25 x 5.41

10 BA0010 2.5 B010 ZBAA-GA50V2-2 5.89 x 4.25 x 6.06 5.04 x 4.25 x 6.06 7.01 x 4.25 x 6.06

12 BA0012 3.2 B012 ZBAA-GA50V3-1 6.02 x 5.51 x 6.42 5.04 x 5.51 x 6.42 7.01 x 5.51 x 6.42

13 BA0018 4 B018 ZBAA-GA50V4-1 6.02 x 6.69 x 7.09 5.04 x 6.69 x 7.09 7.17 x 6.69 x 7.09

3 Dimensions and Adapters

8YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide

Table 5 Three-Phase, 240 V Models - Exterior Dimensions and Enclosure Kits

Table 6 Three-Phase, 480 V Models - Exterior Dimensions and Enclosure Kits

V1000

Frame

V1000

Model GA500

Frame

GA500

Catalog

Code

GA50U_

GA500

UL Type 1

Enclosure Kit

V1000

UL Type 1

Enclosures

GA500

Protected Chassis

Enclosures

GA500

IP20/UL Type 1

Enclosures

CIMR-VU GA50U Catalog Code H x W x D in H x W x D in H x W x D in

1 2A0001 1.1 2001

ZBAA-GA50V1-1

5.89 x 2.68 x 2.99 5.04 x 2.68 x 2.99 5.83 x 2.68 x 2.99

12A0002 1.1 2002

2 2A0004 1.2 2004 5.89 x 2.68 x 4.25 5.04 x 2.68 x 4.25 5.83 x 2.68 x 4.25

42A0006 1.4 2006 5.89 x 2.68 x 5.04 5.04 x 2.68 x 5.04 5.83 x 2.68 x 5.04

7 2A0010 2.3 2010 ZBAA-GA50V2-3 5.89 x 4.25 x 5.08 5.04 x 4.25 x 5.08 7.01 x 4.25 x 5.08

82A0012 2.4 2012 ZBAA-GA50V2-1 5.89 x 4.25 x 5.41 5.04 x 4.25 x 5.41 7.01 x 4.25 x 5.41

11 2A0020 3.1 2021 ZBAA-GA50V3-2 6.02 x 5.51 x 5.63 5.04 x 5.51 x 5.63 7.01 x 5.51 x 5.63

14 2A0030 5 2030 ZBAA-GA50V5-1 10 x 5.51 x 5.51 10.24 x 5.51 x 5.51 11.73 x 5.51 x 5.51

14 2A0040 5 2042

16 2A0056 6 2056 ZBAA-GA50V6-1 11.42 x 7.09 x 6.42 11.81 x 7.09 x 5.63 13.39 x 7.09 x 5.63

17 2A0069 7 2070 ZBAA-GA50V7-1 14.09 x 8.66 x 7.36 13.78 x 8.66 x 7.36 15.87 x 8.66 x 7.36

- - 7 2082 - 13.78 x 8.66 x 7.36 15.87 x 8.66 x 7.36

V1000

Frame

V1000

Model GA500

Frame

GA500

Catalog

Code

GA50U_

GA500

UL Type 1

Enclosure Kit

V1000

UL Type 1

Enclosures

GA500

Protected Chassis

Enclosures

GA500

IP20/UL Type 1

Enclosures

CIMR-VU GA50U Catalog Code H x W x D in H x W x D in H x W x D in

5 4A0001 2.1 4001 ZBAA-GA50V2-4 5.89 x 4.25 x 3.19 5.04 x 4.25 x 3.19 5.87 x 4.25 x 3.19

64A0002 2.2 4002 ZBAA-GA50V2-5 5.89 x 4.25 x 3.9 5.04 x 4.25 x 3.9 5.87 x 4.25 x 3.9

8 4A0004 2.4 4004

ZBAA-GA50V2-2

5.89 x 4.25 x 5.41 5.04 x 4.25 x 5.41 5.87 x 4.25 x 5.41

94A0005 2.5 4005 5.89 x 4.25 x 6.06 5.04 x 4.25 x 6.06 7.01 x 4.25 x 6.06

9 4A0007 2.5 4007

94A0009 2.5 4009 ZBAA-GA50V3-2 5.89 x 4.25 x 6.06 5.04 x 4.25 x 6.06 7.01 x 4.25 x 6.06

11 4A0011 3.1 4012 6.02 x 5.51 x 5.63 5.04 x 5.51 x 5.63 7.01 x 5.51 x 5.63

14 4A0018 5 4018 ZBAA-GA50V5-1 10 x 5.51 x 5.51 10.24 x 5.51 x 5.51 11.73 x 5.51 x 5.51

14 4A0023 5 4023

15 4A0031 6 4031 ZBAA-GA50V6-1 11.42 x 7.09 x 5.63 11.81 x 7.09 x 5.63 13.39 x 7.09 x 5.63

16 4A0038 6 4038 11.42 x 7.09 x 6.42 11.81 x 7.09 x 5.63 13.39 x 7.09 x 5.63

- - 8 4044 ZBAA-GA50V8-1 -13.78 x 7.48 x 8.03 15.87 x 7.48 x 8.03

--84060 -

4 Branch Circuit Protection

YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide 9

4 Branch Circuit Protection

Use this section to understand if the existing V1000 branch circuit protection is suitable for the replacement GA500 drive.

V1000 Branch Circuit Protection

Table 7 V1000 Branch Circuit Protection

Drive Model

CIMR-VU

Fuse Type: Class T, Non-Time Delay

(Manufacturer: Ferraz)

Rating: 600 Vac, 200 kAIR

Fuse Type: Semiconductor Fuse, Fast Acting

(Manufacturer: Bussmann)

Rating: 500 Vac, 200 kAIR

Fuse Amp Fuse Amp

Single-Phase 240 V

BA0001 A6T6 6FWH-25A14F 25

BA0002 A6T10 10 FWH-25A14F 25

BA0004 A6T20 20 FWH-60B 60

BA0006 A6T40 40 FWH-80B 80

BA0010 A6T40 40 FWH-100B 100

BA0012 A6T50 50 FWH-125B 125

BA0018 A6T80 80 FWH-175B 175

Three-Phase 240 V

2A0001 A6T3 3FWH-25A14F 25

2A0002 A6T6 6 FWH-25A14F 25

2A0004 A6T15 15 FWH-25A14F 25

2A0006 A6T20 20 FWH-25A14F 25

2A0010 A6T25 25 FWH-70B 70

2A0012 A6T25 25 FWH-70B 70

2A0020 A6T40 40 FWH-90B 90

2A0030 – – FWH-100B 100

2A0040 – – FWH-200B 200

2A0056 – – FWH-200B 200

2A0069 – – FWH-200B 200

Three-Phase 480 V

4A0001 A6T3 3FWH-40B 40

4A0002 A6T6 6 FWH-40B 40

4A0004 A6T15 15 FWH-50B 50

4A0005 A6T20 20 FWH-70B 70

4A0007 A6T25 25 FWH-70B 70

4A0009 A6T25 25 FWH-90B 90

4A0011 A6T30 30 FWH-90B 90

4A0018 – – FWH-80B 80

4A0023 – – FWH-100B 100

4A0031 – – FWH-125B 125

4A0038 – – FWH-200B 200

4 Branch Circuit Protection

10 YASKAWA America, Inc. PL.GA500.01 YASKAWA AC Drive - V1000 to GA500 Transition Guide

GA500 Branch Circuit Protection

Use branch circuit protection to protect against short circuits and to maintain compliance with UL61800-5-1. Yaskawa

recommends connecting semiconductor protection fuses on the input side for branch circuit protection.

• 240 V model fuse selection:

Use the fuses specified in this document or in the drive product instructions to prepare the drive for use on a circuit that

supplies not more than 31,000 Amps RMS and not more than 240 Vac when there is a short circuit in the power supply.

• 480 V model fuse selection:

Use the fuses specified in this document or in the drive product instructions to prepare the drive for use on a circuit that

supplies not more than 31,000 Amps RMS and not more than 480 Vac when there is a short circuit in the power supply.

The built-in short circuit protection of the drive does not provide branch circuit protection. The user must provide branch

circuit protection as specified by the National Electric Code (NEC), the Canadian Electric Code, Part I (CEC), and local

codes.

Table 8 GA500 Branch Circuit Protection

GA500 Catalog Code

GA50U_

Fuse Type: Class J, T, and CC Time-delay

Rated Current (A)

Fuse Type: Semiconductor Fuse, Fast Acting

(Manufacturer: EATON/Bussmann)

Model Amp

Single-Phase 240 V

B001 2FWH-25A14F 25

B002 3.5 FWH-25A14F 25

B004 9FWH-60B 60

B006 15 FWH-80B 80

B010 20 FWH-100B 100

B012 30 FWH-125B 125

B018 40 FWH-150B 150

Three-Phase 240 V

2001 3 FWH-25A14F 25

2002 3.5 FWH-25A14F 25

2004 6 FWH-25A14F 25

2006 10 FWH-25A14F 25

2010 15 FWH-70B 70

2012 20 FWH-70B 70

2021 35 FWH-90B 90

2030 50 FWH-100B 100

2042 70 FWH-150B 150

2056 90 FWH-200B 200

2070 110 FWH-200B 200

2082 125 FWH-225A 225

Three-Phase 480 V

4001 3 FWH-40B 40

4002 3.5 FWH-40B 40

4004 7 FWH-50B 50

4005 9 FWH-70B 70

4007 12 FWH-70B 70

4009 15 FWH-90B 90

4012 20 FWH-90B 90

4018 30 FWH-80B 80

4023 40 FWH-100B 100

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