YASKAWA IQpump Micro User manual

Quick Start Procedure

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

iQpump Micro AC Drive

Compact Intelligent Pump Controller

Models: 200 V Class, Single-Phase Input: 1 to 5 HP ND

200 V Class, Three-Phase Input: 1.5 to 25 HP ND

400 V Class, Three-Phase Input: 1 to 25 HP ND

Type: CIMR-PW

MANUAL NO. TOEP YAIQPM 01A

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 2

of 31

Contents

STEP 1: UNPACK THE IQPUMP MICRO ..........................................................3

STEP 2: IDENTIFY THE MODEL FOR INSTALLATION....................................4

STEP 3: PERFORM MECHANICAL INSTALLATION........................................5

STEP 4: MOTOR, LINE POWER AND START/STOP CIRCUIT........................6

STEP 5: INSTALL THE 24 V TRANSDUCER POWER SUPPLY ......................7

STEP 6: ADJUST AND MONITOR IQPUMP MICRO SETTINGS....................19

STEP 7: APPLICATION SPECIFIC SETUP ....................................................20

STEP 8: PARAMETER OVERVIEW-QUICK SETTING MENU (SIMPLEX).....21

STEP 9: IQPUMP MICRO PARAMETERS - ADVANCED SETTINGS ............23

STEP 10: FINE-TUNE SETTINGS FOR PUMPING APPLICATION ..................24

STEP 11: VERIFY PUMP ROTATION AND TRANSDUCER FEEDBACK ........26

STEP 12: AUTO MODE OPERATION................................................................27

STEP 13: HAND MODE OPERATION................................................................28

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 3

of 31

Unpack the iQpump Micro

STEP

Remove all contents

prior to discarding packaging !

Quick Start Procedure

Toproper ly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance.Ensure the end user

receives this manual.

iQpump Micro AC Drive

Compact Intelligent Pump Controller

Models: 200 V Class, Single-Phase Input: 1 to 5 HP ND

200 V Class, Three-Phase Input: 1.5 to 25 HP ND

400 V Class, Three-Phase Input: 1 to 25 HP ND

Type:CIMR-PW

MANUAL NO. TOEPYAIQPM01

Quick Start Guide

Toproper ly use the product, read this manualthoroughly and retain

for easy reference, inspection, and maintenance.Ensure the end user

receives this manual.

iQpump Micro AC Drive

Compact Intelligent Pump Controller

Models: 200 V Class, Single-Phase Input: 1 to 5 HP ND

200 V Class, Three-Phase Input: 1.5 to 25 HP ND

400 V Class, Three-Phase Input: 1 to 25 HP ND

Type:CIMR-PW

MANUAL NO. TOEPYAIQPM02

NOTICE: Connect LINE, MOTOR, and

CONTROL circuit wiring BEFORE installing

24V power supply.

LINE

MOTOR

CONTROL

24V PS

24 VPS

iQpump Micro

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 4

of 31

Identify the Model for Installation

STEP

Safety Symbols in

this Document

WARNING!

Read and understand

users manual before

using this equipment.

Failure to follow users

instructions may result

in serious injury or

death.

WARNING!

Hazardous Voltage.

Contact may cause

electric shock or burn.

Turn-off and lock-out

system and facility

power before servicing.

WARNING!

Stay Clear- Equipment

starts automatically.

Clear all personnel

from equipment, install

shields or guards, locate

and verify emergency

SHUT-OFF is functional.

Failure to comply may

result in serious injury to

personnel.

WARNING!

Improper Operation

Sequence. DO NOT

RUN THE MOTOR.

Failure to comply may

result in serious injury to

personnel.

WARNING!

Do not operate

equipment with covers

or guards removed.

Install or replace cover

and/or guards before

operation. Failure to

comply may result

in serious injury to

personnel.

This Quick Start Procedure serves as general guide to help install, conﬁgure and perform test run operation.

Refer to the iQpump Micro User Manual No. TOEP YAIQPM 03 for complete instructions to conﬁgure this

product for each speciﬁc installation site.

2.1 Verify the correct model and ratings.

Follow this procedure for each iQpumpMicro and motor combination.

a. Locate the nameplate and your order information.

b. Verify the Model No: (E) matches the line item(s) on your order, to conﬁrm receipt of the correct

model.

c. Locate the nameplate of motor that will be connected.

d. Conﬁrm the motor nameplate Amperage, Voltage, and Frequency (Hz) are within the Output

speciﬁcations (B) shown on the iQpump Micro nameplate.

2.2 Verify main power source is adequate by reviewing the Input

speciﬁcations (A) shown on the iQpump Micro nameplate.

IND.CONT.EQ.

7J48

CIMR-PW

PASS

: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A

: AC3PH 0-240V 0-400Hz 1.2A / 0.8A

: 0.6 kg

: E131457 IP20

MODEL

MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A

INPUT

OUTPUT

MASS

O / N

S / N

FILE NO

Weight

Input Power

Rating

Software

Version

YASKAWA ELECTRIC CORPORATION MADE IN JAPAN

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

Output Power

Rating

Output Power

Rating

Serial

Number

UL File

Number

Output

Amps

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 5

of 31

3.1 Verify installation environment.

Mechanical installation and mounting footprint vary by model. Refer to the iQpump Micro User Manual No. TOEP YAIQPM 03,

Chapter 2: Mechanical Installation for details. Ensure the installation conditions are suitable to prolong and optimize performance

life.

Environment Conditions

Installation Area Indoors

Ambient Temperature -10 to + 40 °C (+14 to +104 °F) NEMA 1, UL Type 1 Enclosure

Humidity 95% RH or less and free of condensation

Storage Temperature -20 °C to +60 °C (-4 °F to +104 °F)

Surrounding Area Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

Altitude Up to 1000 meters without derating. Up to 3000 meters with output current and voltage derating

Orientation Install the unit vertically to maintain maximum cooling effects.

3.2 Maintain installation clearances.

Top/Bottom Clearance

Side Clearance

2 mm

AB B

Multiple Drive Installation

Single Drive Installation

Install Type Minimum Spacing

AB C D

Single drive 30 mm (1.18 in) • Airﬂow

direction 100 mm (3.93 in) -

Multiple drive

installation

Align the tops of

the units 30 mm (1.18 in) 100 mm (3.93 in) Airﬂow direction

Ensure the back panel is placed against a closed ﬂat

surface for proper cooling.

NOTICE: Abnormal Operation. Avoid placing peripheral

devices, transformers, or other electronics near the

bypass as the noise created can lead to abnormal

operation. Take proper steps to shield the bypass from

electrical interference if such devices must be used in

close proximity to the Bypass.

NOTICE: Equipment Damage. Prevent foreign matter

such as metal shavings and wire clippings from falling

into the bypass during installation. Failure to comply could

result in damage to the bypass. Place a temporary cover

over the top of the drive during installation. Remove the

temporary cover before bypass start-up, as the cover will

reduce ventilation and cause the bypass to overheat.

Perform Mechanical Installation

STEP

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 6

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Motor, Line Power and Start/Stop Circuit

STEP

4.1 Remove the front cover

NOTICE: Improper removal of the the drive’s protective covers and conduit bracket (NEMA

1, UL Type 1) can cause damage to the drive. Adhere to iQpump User Manual, Section 3,

Protective Covers to avoid drive damage.

4.2 Connect main input power and motor wiring to the drive.

Refer to Figure 1 for single-phase input power drive models.

Refer to Figure 2 for three-phase input power drive models.

Follow accepted wiring practices and applicable electric codes. Ensure all equipment is properly

grounded.

WARNING! Fire Hazard. Do not connect terminals B1, B2 (-), +1, +2

terminals to earth ground. Only connect ground wiring to designated

ground terminals.

U/T1 V/T2 W/T3

1Ø Line

Input Power

Connect

frame to

ground

Input

Protection

(Fuse or C.B.)

Exchange any two

of the three motor

leads to change

motor rotation

direction.

L1 L2

Connect to chassis

ground

(S/L2)(R/L1) (U/T1) (V/T2) (W/T3)

Sizing note: Verify the drive is properly sized for single phase input

power. The drive input line voltage must be equal to or greater than motor

rated voltage for best performance.

Figure 1: Line and Motor Electrical

Connections - Single-Phase Input Power

R/L1 S/L2 Drive

Power

Terminals

Single-phase

Input Line Power Output Motor

3Ø

Induction

motor

U/T1 V/T2 W/T3

3Ø Line

Input Power

L1 L2 L3

R/L1 S/L2 T/L3

(U/T1) (V/T2) (W/T3)

Connect

frame to

ground

Input

Protection

(Fuse or C.B.)

Connect to chassis

ground

(R/L1) (S/L2) (T/L3) Exchange any two

of the three motor

leads to change

motor rotation

direction.

Figure 2: Line and Motor Electrical

Connections - Three-Phase Input Power

Drive

Power

Terminals

Three-phase

Input Line Power Output Motor

3Ø

Induction

motor

4.3 Select start / stop control method, (parameter b1-02). Remove the drive terminal cover to access

the control terminals. The drive will START and STOP from the keypad from the factory. If this is the preferred start/stop method

then continue to the feedback signal connection section. Refer to the wiring diagram below to START/STOP the drive using an

external switch or contact 2-Wire Start/Stop Wiring Diagram

S3 S5 S6 S7 HC SC H1 RPS2 S4S1

Forward

Run

Use for maintained contacts

2-Wire Control

iQpump Micro Terminals TB1-1

NEMA 1, UL Type 1 Enclosure

+1 +2B1 B2

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 7

of 31

5.1 24V Power Supply Components

24V Power supply with cover removed

CN5 connector port

(Underside)

24V AC A2 FE

CN5

CN1

xxxxxxxxxxxxxxx

A – 24V Power Supply cover

B – CN5 Connector to drive

C – Screw hole (attaches 24V Power

Supply cover)

D – Functional Earth cable connection

(FE)

E – Mounting tabs

F – J2/A2 (white) conductor wire

G–Ground wire <1>

H – Through-slot for J2/A2 wire and

ground wire

I – CN1 Terminal Block-Customer

Connections

Figure 1.1 24V Power Supply Components

<1> One of the four ground wires packaged with the 24V Power Supply must be connected during installation.

IP20/NEMA 1, UL Type 1 Dimensions with 24V Power Supply

The installed 24 V power supply option adds 27 mm (1.06 in.) to the total depth of the drive. Height and width dimensions

are unaffected.

27 mm (1.06 in.)

Figure 1.2 24 V Power Supply Dimensions

24 V Power

Supply

Unpack the 24 V Power Supply

Install the 24 V Transducer Power Supply

STEP

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 8

of 31

Install the 24 V Transducer Power Supply (continued)

STEP

5.2 Prior to Installing the 24V Power Supply

Prior to installing the 24V Power Supply, wire the drive, make necessary connections to the drive terminals, and verify that

the drive functions normally without the 24V Power Supply installed. Refer to the product manual packaged with the drive

for information on wiring and connecting the drive.

The installation procedure differs slightly depending on enclosure type. The enclosure type is identified within the drive model

number.

5.3 Locate the drive model number using Figure 1.3.

Model Number Location

Micro

Figure 1.3 Model Number Location

5.4 Identify the drive enclosure type. Use Figure 1.4 to find the digit within the model number that identifies the enclosure

type.

Note: Installing the 24V Power Supply on an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while

maintaining IP20 conformity.

CIMR

PW 2 V 0010 F A A

Drive iQpump No.

Enclosure

Type Design

Revision

Order

No. Customized

Specifications

V Standard model FIP20/NEMA 1,

UL Type 1

No. Environmental

Specification

A Standard

Drive Capacity

GIP66/NEMA 4X,

UL Type 4X

No. Voltage Class

1-phase, 200-240 Vac

3-phase, 200-240 Vac

3-phase, 380-480 Vac

Figure 1.4 Drive Enclosure Type Identification

5.5 Select proper installation tools according to enclosure type and model.

Note: Tools required to prepare the 24V Power Supply cables for wiring are not listed in this manual.

Table 1.1 Tool and Material Requirements (Customer Supplied)

Model

Number

Enclosure

Type Digit

Drive Enclosure

Type Drive Capacity

Tools Materials

Screwdriver Socket Wrench Wire Tie with

Adhesive Mount

FIP20/NEMA 1, UL

Type 1 All Phillips screwdriver

M3 metric

#1, #2 U.S. standard size

Note: Screw sizes vary by

drive capacity. Select a

screwdriver appropriate for

the drive capacity.

Not applicable All models

GIP66/NEMA 4X, UL

Type 4X

2V0030 to

2V0069

4V0018 to

4V0038

10 mm socket wrench Not applicable

Other capacities 8 mm socket wrench

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 9

of 31

Install the 24 V Transducer Power Supply (continued)

STEP

5.6 Installation Procedure

5.7 Shut off power to the drive. Wait at least five minutes after confirming the DC bus voltage is safe.

On IP20/NEMA 1, UL Type 1 models, loosen the screw that fastens the front cover in place and remove the front

cover. This drive front cover will be replaced by the 24V Power Supply cover. Cover removal varies depending on

drive size.

On IP66/NEMA 4X, UL Type 4X models, loosen the 4 bolts that attach the enclosure front cover in place, gently

move the front cover away from the enclosure, press firmly on the digital operator cable connector release tab to

disconnect the cable from port CN1 on the drive, then remove the front cover. Refer to Table 1.3 for installation bolt

size.

Table 1.2 Remove the Drive or Enclosure Front Cover

IP20/NEMA 1, UL Type 1 IP66/NEMA 4X, UL Type 4X

Digital

Operator

Cable

Port

CN1

Connector

Release Tab

Table 1.3 IP66/NEMA 4X, UL Type 4X Enclosure Front Cover Installation Bolt Size

Voltage Class Drive Model Installation Bolt Size

Single-Phase 200 V Class BV0001G to BV0012G M5

Three-Phase 200 V Class 2V0001G to 2V0020G M5

2V0030G to 2V0069G M6

Three-Phase 400 V Class 4V0001G to 4V0011G M5

4V0018G to 4V0038G M6

5.8 On IP20/NEMA 1, UL Type 1 enclosure models, loosen the screw on the front of the bottom cover and remove it from

the drive. All models except 2V0006F require removing a plastic lower terminal cover prior to removing the bottom

cover.

On IP66/NEMA 4X, UL Type 4Xenclosure models, remove the lower terminal cover (if provided) from the drive.

The lower terminal cover is not present on certain models.

Models Without

Lower Terminal Cover:

BV0001 to BV0003 and

2V0001 to 2V0006

Models With

Lower Terminal Cover

Lower

Terminal Cover

YASKAWA TOEP YAIQPM 01A iQpump Micro Quick Start Procedure

iQpump Micro

Quick Start Procedure

Page 10

of 31

Install the 24 V Transducer Power Supply (continued)

STEP

Note: The lower terminal cover is required for secure mounting of the 24V Power Supply on the models shown in Table 1.4. Contact

your Yaskawa representative for ordering if you have a model listed in Table 1.4 and the lower terminal cover is not present

on your drive.

Table 1.4 Lower Terminal Cover Part Number by Model

Drive Model Terminal Cover Part Number

BV0006and BV0010

2V0010and 2V0012

4V0002to 4V0009

CVST31300

BV0012

2V0020

4V0011

CVST31301

Other models Not required

Table 1.5 Remove the Bottom Cover and Lower Terminal Cover

IP20/NEMA 1, UL Type 1 IP66/NEMA 4X, UL Type 4X

Lower Terminal Cover on All Models

Except Models:

BV0001 to BV0003

2V0001 to 2V0006

Bottom Cover on All Models Terminal Cover on Models

BV0006G to BV0010G

2V0010G to 2V0020G

4V0002G to 4V0011G

5.9 On IP20/NEMA 1, UL Type 1 enclosure models, loosen the screws attaching the NEMA 1, UL Type 1 conduit bracket

to the drive to allow the bracket to swing out to provide easier access to the ground screw. Do not remove the

screws.

Table 1.6 Loosen Conduit Bracket Screws

IP20/NEMA 1, UL Type 1 IP66/NEMA 4X, UL Type 4X

Not applicable.

5.10 Remove the 24V Power Supply cover.

Table 1.7 Remove 24V Power Supply Cover

IP20/NEMA 1, UL Type 1 and IP66/NEMA 4X, UL Type 4X

24V Power Supply Cover

Mounting Tab Mounting Slot

Mounting Slot

Mounting Tab

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