YASKAWA E-II Series Installation instructions

MANUAL NO. TOBP C710800 01A

形式：JUSP-NS115

対象サーボパック形式：SGDH-E-

MECHATROLINK-II アプリケーションモジュール

Σ-IIシリーズ

ACサーボドライブ

安全上のご注意

製品を安全にお使い頂くために，本書を必ずお読みください。

また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる

ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。

Model: JUSP-NS115

Applicable SERVOPACK Model: SGDH-E-

MECHATROLINK-II Application Module

Σ-II Series

AC Servo Drives

SAFETY PRECAUTIONS

To properly use the product, read this manual thoroughly and retain

for easy reference, inspection, and maintenance. Ensure the end user

receives this manual.

COSMOS以外（A5）（和英併記）新CI

本書の内容の一部または全部を，当社の文書による許可なしに，転載または複製する

ことは，固くお断りします。

or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,

or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed

with respect to the use of the information contained herein. Moreover, because Yaskawa is

constantly striving to improve its high-quality products, the information contained in this

manual is subject to change without notice. Every precaution has been taken in the preparation

of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.

Neither is any liability assumed for damages resulting from the use of the information contained

in this publication.

1 INTRODUCTION

E-1

1 INTRODUCTION

This instruction manual covers Σ-II series SGDH MECHATROLINK-II Application Module

NS115 Module (hereinafter called NS115 Module), which is an application module to be con-

nected to Σ-II series SGDH SERVOPACK for MECHATROLINK-II.

To safety use the application module, read this manual thoroughly and retain for easy reference

for inspections and maintenance etc. Make sure that these manuals reach the end user.

2 REFERENCE MANUALS

Reference manuals are listed below:

3 GENERAL PRECAUTIONS

The following describes general precautions. Note the following to ensure safe application.

• Some drawings in this manual are shown with the protective cover or shields removed,

in order to describe the detail with more clarity. Make sure all covers and shields are

replaced before operating this product.

• Some drawings in this manual are shown as typical example and may differ from the

shipped product.

• This manual may be modified when necessary because of improvement of the product,

modification or changes in specifications.

Such modification is made as a revision by renewing the manual No.

• To order a copy of this manual, if your copy has been damaged or lost, contact your

YASKAWA representative listed on the last page stating the manual No. on the front

cover.

• YASKAWA is not responsible for accidents or damages due to any modification of the

product made by the user since that will void our guarantee.

Manual Titles Manual No.

Σ-II series SGMH/SGDH User’s Manual

Servo Selection and Data Sheets

SIE-S800-32.1

Σ-II series SGMH/SGDH User’s Manual

Design and Maintenance

SIE-S800-32.2

Σ-II series SGDH MECHATROLINK-II

Application Module User’s Manual

SIEPC71080001

AC SERVOMOTOR INSTRUCTIONS TOE-C231-2

Σ-II series AC SERVOPACK SGDH/SGDM

Safety Precautions

TOBPS80000004

E-2

4 SYMBOLS FOR SAFE OPERATION

In this manual, the NOTES FOR SAFE OPERATION are classified as “WARNING” or

“CAUTION”. The following symbols are used.

Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious personal injury.

Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate personal injury and/or damage to the equipment.

In some instances, items described in may also result in a serious accident.

In either case, follow these important items.

Indicates prohibited actions that must not be performed. For example, this symbol

would be used to indicate that fire is prohibited as follows: .

Indicates compulsory actions that must be performed. For example, this symbol

would be used as follows to indicate that grounding is compulsory: .

The warning symbols for ISO and JIS standards are different, as shown below.

The ISO symbol is used in this manual.

Both of these symbols appear on warning labels on Yaskawa products. Please abide by these

warning labels regardless of which symbol is used.

ISO JIS

WARNING

CAUTION

PROHIBITED

MANDATORY

5 NOTES FOR SAFE OPERATION

E-3

5 NOTES FOR SAFE OPERATION

Read this manual thoroughly before checking products on delivery, storage and transportation,

installation, wiring, operation and inspection, and disposal of the NS115 Module.

• Never touch any motor rotating parts while the motor is running.

Failure to observe this warning may result in injury.

• Before starting operation with a machine connected, make sure that an emergency stop can be

applied at any time.

Failure to observe this warning may result in injury.

• Never touch the inside of the SERVOPACKs.

Failure to observe this warning may result in electric shock.

• Do not remove the panel cover while the power is ON.

Failure to observe this warning may result in electric shock.

• Do not touch terminals for five minutes after the power is turned OFF.

Residual voltage may cause electric shock.

• Do not touch terminals for five minutes after voltage resistance test.

Residual voltage may cause electric shock.

• Follow the procedures and instructions for trial operation precisely as noted in the relevant User’s

Manual.

Malfunctions that occur after the servomotor is connected to the machine not only damage the machine, but

may also cause an accident resulting in death or injury.

• Do not remove the terminal cover, cables, connectors, or optional items while the power is ON.

Failure to observe this warning may result in electric shock.

• Do not damage, press, pinch, exert excessive force or place heavy objects on the cables.

Failure to observe this warning may result in electric shock, stopping operation of the product, or burning.

• Do not modify the product.

Failure to observe this warning may result in injury or damage to the product.

• Provide an appropriate stopping device on the machine side to ensure safety. A holding brake for a

servomotor with brake is not a stopping device for ensuring safety.

Failure to observe this warning may result in injury.

• Do not come close to the machine immediately after resetting momentary power loss to avoid an

unexpected restart. Take appropriate measures to ensure safety against an unexpected restart.

Failure to observe this warning may result in injury.

• SERVOPACK grounding must be in accordance with the national code and consistent with sound

local practices.

Improper grounding may result in electric shock or fire.

• Installation, disassembly, or repair must be performed only by authorized personnel.

Failure to observe this warning may result in electric shock or injury.

WARNING

E-4

CHECKING ON DELIVERY

STORAGE AND TRANSPORTATION

INSTALLATION

• Always use the NS115 Module and the SERVOPACK in one of the specified combinations.

Failure to observe this caution may result in motor overrun or shutdown of the products.

• Do not store or install the product in the following places.

Failure to observe this caution may result in fire, electric shock, or damage to the product.

• Locations subject to direct sunlight.

• Locations subject to temperatures outside the range specified in the storage/installation temperature condi-

tions.

• Locations subject to humidity outside the range specified in the storage/installation humidity conditions.

• Locations subject to condensation as the result of extreme changes in temperature.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust, salts, or iron dust.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

• If disinfectants or insecticides must be used to treat packing materials such as wooden frames, pal-

lets, or plywood, the packing materials must be treated before the product is packaged, and meth-

ods other than fumigation must be used.

Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30

minutes or more.

If the electronic products, which include stand-alone products and products installed in machines, are packed

with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes

resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlo-

rine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.

• Never use the products in an environment subject to water, corrosive gases, inflammable gases, or

combustibles.

Failure to observe this caution may result in electric shock or fire.

• Do not step on or place a heavy object on the product.

Failure to observe this caution may result in injury.

• Do not cover the inlet or outlet ports and prevent any foreign objects from entering the product.

Failure to observe this caution may cause internal elements to deteriorate resulting in malfunction or fire.

• Be sure to install the product in the correct direction.

Failure to observe this caution may result in malfunction.

CAUTION

5 NOTES FOR SAFE OPERATION

E-5

WIRING

OPERATION

• Provide the specified clearances between the SERVOPACK and the control panel or with other

devices.

Failure to observe this caution may result in fire or malfunction.

• Do not apply any strong shock.

Failure to observe this caution may result in malfunction.

• Be sure to wire correctly and securely.

Failure to observe this caution may result in motor overrun, injury, or malfunction.

• Do not connect a three-phase power supply to the U, V, or W output terminals.

Failure to observe this caution may result in injury or fire.

• Securely connect the power supply terminal screws and motor output terminal screws.

Failure to observe this caution may result in fire.

• Do not bundle or run power and signal lines together in the same duct. Keep power and signal

lines separated by at least 30 cm.

• Use twisted-pair shielded wires or multi-core twisted pair shielded wires for signal and encoder

(PG) feedback lines.

The maximum length is 3 m for reference input lines and is 20 m for PG feedback lines. If feelback lines are

longer than 20 m, use the 50 m cable.

• Conduct trial operation on the servomotor alone with the motor shaft disconnected from machine to

avoid any unexpected accidents.

Failure to observe this caution may result in injury.

• Before starting operation with a machine connected, change the settings to match the parameters

of the machine.

Starting operation without matching the proper settings may cause the machine to run out of control or mal-

function.

CAUTION

E-6

MAINTENANCE AND INSPECTION

DISPOSAL

6 CHECKING ON DELIVERY

When Σ-II Series products are delivered, check the following items:

If any of the above items are faulty or incorrect, contact the dealer from which you purchased

the products or your nearest local sales representative.

• Do not disassemble the servomotor.

Failure to observe this caution may result in electric shock or injury.

• Do not attempt to change wiring while the power is ON.

Failure to observe this caution may result in electric shock or injury.

• When replacing the SERVOPACK, resume operation only after transferring the previous SERVO-

PACK parameters to the new SERVOPACK.

Failure to observe this caution may result in damage to the product.

• When disposing of the products, treat them as ordinary industrial waste.

CAUTION

Check Items Remarks

Check if the delivered products

are the ones you ordered.

Check the types marked on the nameplates of the NS115 Module.

Check for damage. Check the overall appearance, and check for damage or scratches

resulting from transportation.

Check if SERVOPACK is the

type applicable for NS115

Module.

1. Check the nameplate of SERVOPACK.

SERVOPACK Type

SGDH-E-

“SGDH” in c, and “E” in d

2. Check the software version of the SGDH SERVOPACK in the

version seal on the front face underneath the model number or

use the auxiliary funciton mode of Fn012 without installing

the NS115 Module.

• When checking the software version with the version seal,

make sure the lower two digits of the software version

should be 33 or more.

• When using the auxiliary funciton mode, make sure the

software version should be 33 or more.

7 WARNING LABEL

E-7

7 WARNING LABEL

The following illustration shows the SERVOPACK warning lavel and position.

8 NAMEPLATE

The following illustration shows the SERVOPACK nameplate and position.

Disconnect all power and wait 5 min.

before servcing. May cause electric shock.

Do not touch heat sink when power is ON.

May cause burn.

Use proper grounding techniques.

ෂ㒾ㅢ㔚෸߮㔚Ḯࠝࡈᓟ㧘5ಽ㑆┵ሶㇱߦ⸅ࠆߥ㧍ޓᗵ㔚ߩ߅ߘࠇ޽ࠅ

ㅢ㔚ߪࡅ࡯࠻ࠪࡦࠢߦ⸅ࠆߥ㧍ޓἫ்ߩᕟࠇ޽ࠅ

WARNING

ᵈᗧ

ᔅߕࠕ࡯ࠬ✢ࠍធ⛯ߖࠃ

CAUTION

NS115 Module

warning label position

Warning Label and Grounding Mark Position

SGDH- 200 V

SERVOPACK

YASKAWA

NS115

CE marking

Order Number Protection class

UL marking

MECHATROLINK-II APPLICATION MODULE

MODEL JUSP-NS115 VER. 01000

SERVOPACK 1P1X

NS115

NS115 Module

E-8

9 INSTALLING AN NS115 Module

This section describes the methods and the installation sites for mounting an NS115 Module on

a SERVOPACK.

Mounting of the NS115 Module

Mount an NS115 Module on a SGDH SERVOPACK in the following manner.

1. Remove the connector cover mounted on the CN10 of the SERVOPACK.

Mounting

Method

SERVOPACK Type Screw Remarks

Base

mounted

SGDH-A3 to 02BE

SGDH-A3 to 10AE

M3×10 round head screws

(with spring washer and

plain washer)

Use attached screws on the NS115 Module.

SGDH-15 to 50AE

SGDH-05 to 50DE

M4×10 round head screws

(with spring washer and

plain washer)

Use attached screws on the NS115 Module.

SGDH-60 to 1EAE

SGDH-60 to 1EDE

M4×8 round head screws

(with spring washer and

plain washer)

Use the screw of the front panel.

Rack

mounted

SGDH-A3 to 02BE-R

SGDH-A3 to 50AE-R

SGDH-05 to 50DE-R

M4×6 round head screws

(with spring washer and

plain washer)

Use attached screws on the NS115 Module.

Note: Make sure that spring washers and

plain washers are used for mounting.

(Otherwise, the screw for connecting

ground wire sticks out from the other

side of the flange, and the SERVO-

PACK cannot be mounted properly.)

Duct

ventilated

SGDH-60 to 1EAE-P

SGDH-60 to 1EDE-P

M4×8 round head screws

(with spring washer and

plain washer)

Use the screw of the front panel.

MODE/SET DATA/

CHARGE POWER

SGDH-

SERVOPACK

YASKAWA

CN10

SERVOPACK

Connector

cover

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