Xylem CentiPro Aquavar IPC User guide

Aquavar® IPC

APPLICATION GUIDE

INSTRUCTION MANUAL

IM298

PAGE 2

Aquavar IPC Start-Up Genie

CentriPro

INDEX

Input and Motor Wiring ……………………………………………………………………… 3

Single Pump Programming and Commissioning ………………………………………… 4

Single Pump Control Wiring ………………………………………………………………… 9

Duplex Programming and Commissioning …………………………………………… 14

Duplex Control Wiring …………………………………………………………………… 17

Performing the No Flow Power Calibration …………………………………………… 19

List of all IPC Genie Parameter Numbers ……………………………………………… 24

Speed Control Setup ……………………………………………………………………… 26

Duplex Troubleshooting Guide ………………………………………………………… 28

IPC Question and Answers ……………………………………………………………… 30

Support Contact Information …………………………………………………………… 36

PAGE 3

Aquavar IPC Start-Up Genie

CentriPro

INPUT (MAINS) WIRING:

Connect 3–phase AC input power wiring to terminals

L1, L2, and L3.

For dedicated single phase input drives:

Connect single phase power wiring to L1 & L2.

Input Terminals

WIRING

OUTPUT WIRING TO MOTORS:

Connect output motor wires to terminal block labeled

U, V, W

Apply power

Ground

1 Phase

Power

Input

91 (L1)

92 (L2)

93 (L3)

95 PE

PAGE 4

Aquavar IPC Start-Up Genie

CentriPro

COMMISSIONING STEPS

PLEASE NOTE: Programming is required BEFORE any control wiring is performed.

1. Power on drives

2. Complete Programming. (Transducer fault will be present as your control wiring is not

installed.) It is OK to continue to program.

3. Power down both drives and then install control wiring. Follow wiring illustration later in this

guide.

Select Quick Menu

Select Parameter 04

“Start-Up Genie”

You are now able to start the Start-Up

Genie

PAGE 5

Aquavar IPC Start-Up Genie

CentriPro

Select English as Language and proceed

with the down arrow

Select YES to run the Start-Up Genie and

proceed with the down arrow

Select Motor from Setup Selection.

Reference motor nameplate.

Select Motor Horsepower

Select Motor Voltage

Select Motor Frequency

Select Motor Nominal Speed

PAGE 6

Aquavar IPC Start-Up Genie

CentriPro

✔Input Motor Current

✔Input Current Limit - SFA/FLA

Example:

SFA is 11.42, FLA is 10.38

Current Limit: 11.42/10.38 = 1.100 %

Carry over the decimal 2 places to the right

to ensure your Current Limit percentage

For Submersible motors we input SFA and

use current limit at 100%

Select Motor Type

Select Sleep Frequency Low Limit

Select Yes to Continue to the Application

Setup

PAGE 7

Aquavar IPC Start-Up Genie

CentriPro

Select either Single Pump or Duplex Control.

Follow the programming for single pump

application below.

Duplex Programming continues on page 13.

Select Constant Pressure for Application type

✔Select PSI for pressure control units

✔Select Ramp Time

Fast: 5 sec accelerate, 3 sec decelerate.

Medium: 10 sec accelerate, 5 sec

decelerate.

Slow: 20 sec accelerate, 10 sec decelerate.

FOR SINGLE PUMP COMMISSIONING

PAGE 8

Aquavar IPC Start-Up Genie

CentriPro

Select Yes to Autoset the rest of the settings.

For Simplex conguration, here are the

parameters that will get autoset:

Autoset Conguration

Constant

Pressure

Transducer Max Feedback 300 [unit]

Transducer Type 4-20mA

Feedback 1 Source AI 53

PID Performance Normal

Sleep Mode Enabled

Sleep Frequency 30 Hz

Restart Difference 5 [unit]

No Water/Loss of Prime Fault Enabled

No Water/Loss of Prime Restart Time 10 min.

Select Setpoint 1

Proceed with the down arrow on the next

two screens as you are verifying that your

Pressure Transducer is a 300 PSI, you are

wired in on Analog Input 53, that your

sleep frequency is 30 Hz, and your restart

difference is 5%, the No Water loss of prime

fault is enabled, and your restart time is 10

Minutes.

Cycle Power Off and prepare control wiring

PAGE 9

Aquavar IPC Start-Up Genie

CentriPro

Install Transducer cable on:

✔Brown on terminal 12 (24V)

✔White on terminal 53 (4-20MA)

✔Place ground shield between spring clip

and shielded cable.

Install Jumper wires on:

✔Terminal 12 and 18

The IPC has been congured to require a

start command on terminal 18. To apply

a start signal connect a jumper wire

between terminals 18 (DI 18, parameter

5-10) and 12 (24V dc). A start command

is given to the controller when terminal

18 is connected to 24V.

✔Terminal 29 and 32

This jumper allows the drive to

automatically restart in the event of a no

water loss of prime.

SINGLE PUMP CONTROL WIRING

PAGE 10

Aquavar IPC Start-Up Genie

CentriPro

✔Check Pump and Motor Rotation by

selecting Hand On. If motor is running

backwards, power down drive, wait ve

minutes, and rotate motor wires from the

drive. Once rotation is veried, select Off.

✔Select Auto On. Verify Unit cycles into

sleep mode at desired PSI.

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