Xtreme Power Conversion XPRT-6kVA Guide

Xtreme Power Conversion® Corporation

Xtreme Performance Rack Tower Series

(XPRT-6kVA/10kVA)

User’s & Installation Manual

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 2

TABLE OF CONTENTS

INTRODUCTION......................................................................................................................................................5

EMC STATEMENTS - FCC PART 15....................................................................................................................5

IMPORTANT SAFETY INSTRUCTIONS.............................................................................................................6

SAFETY WARNINGS AND SYMBOLS.................................................................................................................6

GENERAL...................................................................................................................................................................8

TRANSPORT / STORAGE......................................................................................................................................8

MAINTENANCE AND SERVICING.......................................................................................................................9

INTRODUCTION................................................................................................................................................... 10

PRODUCT DESCRIPTION.................................................................................................................................. 10

Double Conversion On-Line Technology.................................................................................................11

Efficiency Optimizer Function.................................................................................................................12

Free Run Mode........................................................................................................................................12

Diagnostic Tests......................................................................................................................................12

System Configuration..............................................................................................................................12

HARDWARE INSTALLATION GUIDE ............................................................................................................. 19

Safety Information..................................................................................................................................20

Installation Procedures...........................................................................................................................21

Tower Installation...................................................................................................................................21

Rack Mount Installation..........................................................................................................................22

Connecting Internal Battery Pack (6kVA Model)....................................................................................24

Connecting Internal Battery Pack (10kVA Model)..................................................................................26

Connecting Additional External BatteryPacks (6kVA Model) ................................................................28

Connecting Additional External BatteryPacks (10kVA Model) ..............................................................31

Connecting Interface Devices .................................................................................................................34

Standard Hardwired Installation Procedure...........................................................................................36

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 3

Optional Power Distribution Units..........................................................................................................40

STARTUP................................................................................................................................................................ 42

Startup 6kVA UPS....................................................................................................................................42

Startup 10kVA UPS (stand-alone not parallel systems)..........................................................................43

OPERATION........................................................................................................................................................... 45

Normal Operation Conditions.................................................................................................................45

Switching the UPS OFF............................................................................................................................45

Maintenance Bypass...............................................................................................................................47

10KVA PARALLEL INSTALLATION AND OPERATION............................................................................. 48

Installation of a parallel system..............................................................................................................49

Installing the parallel connection............................................................................................................51

Startup 10kVA UPS Parallel System........................................................................................................52

Normal Operation Conditions.................................................................................................................52

Switching the UPS OFF............................................................................................................................53

STATUS AND ALARM INDICATIONS.............................................................................................................. 55

On Bypass................................................................................................................................................56

On Battery...............................................................................................................................................56

Battery Low (end of runtime) .................................................................................................................56

Bypass Out of Limits................................................................................................................................57

Overload..................................................................................................................................................57

Replace Battery.......................................................................................................................................57

Alarm Priority..........................................................................................................................................58

Fault Mode..............................................................................................................................................58

Standby...................................................................................................................................................59

Remote Emergency Power Off (REPO) ...................................................................................................59

No Load Shutdown..................................................................................................................................60

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 4

Auto Restart............................................................................................................................................60

BATTERY MANAGEMENT................................................................................................................................. 60

Battery Connection Test.........................................................................................................................60

Quick Battery Test...................................................................................................................................60

Deep Battery Test ...................................................................................................................................60

COMMUNICATION............................................................................................................................................... 61

DB9 Communication Port .......................................................................................................................61

SNMP Interface Card (Option)................................................................................................................62

EXTENDED RUNTIME ........................................................................................................................................ 62

MAINTENANCE..................................................................................................................................................... 63

Safety......................................................................................................................................................63

General....................................................................................................................................................63

Recycling the UPSat theEnd of Service Life...........................................................................................63

Batteries..................................................................................................................................................64

Internal Battery Replacement – 6kVA Model.........................................................................................64

Internal Battery Replacement – 10kVA Model.......................................................................................66

Power Unit Maintenance........................................................................................................................67

Power Unit Replacement – 6kVA Model ................................................................................................68

Power Unit Replacement – 10kVA Model ..............................................................................................68

TROUBLESHOOTING.......................................................................................................................................... 69

SPECIFICATIONS.................................................................................................................................................. 71

SHIPPING LIST ..................................................................................................................................................... 73

OBTAINING SERVICE.......................................................................................................................................... 74

XTREME POWER CONVERSION®(XPC) CORPORATION LIMITED WARRANTY............................. 75

XTREME POWER CONVERSION®LOAD PROTECTION POLICY............................................................ 76

APPENDIX A – SNMP/WEB CARD (OPTIONAL)......................................................................................... 78

Introduction............................................................................................................................................78

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 5

LEDs.........................................................................................................................................................79

Features..................................................................................................................................................79

Architecture............................................................................................................................................80

Installation..............................................................................................................................................81

Interfaces............................................................................................................................................82

Configuration......................................................................................................................................82

Access..................................................................................................................................................85

INTRODUCTION

Thank you for selecting this uninterruptible power supply (UPS). It provides you with protection for

connected equipment. Please read this manual before installing the XPRT-Series UPS models XPRT-6000

and XPRT-10000 as it provides important information that should be followed during installation and

maintenance of the UPS and batteries, allowing you to correctly set up your system for the maximum

safety and performance. Included is information on customer support and service, if it is required. If you

experience a problem withthe UPS, please refer to the Troubleshooting section in this manual to correct

the problem. If the problem is not corrected, please collect information so that the Technical Support

personnel can more effectively assist you.

EMC Statements - FCC Part 15

Notice: This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with

the instruction manual, may cause harmful interference to radio communications. Operation of this

equipment in a residential area is likely to cause harmful interference in which case the user will be

required to correct the interference at the users own expense.

Modifications not expressly approved by the manufacturer could void the user’s authority to operate the

equipment under FCC rules.

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 6

IMPORTANT SAFETY INSTRUCTIONS

(SAVE THESE INSTRUCTIONS)

This manual contains important instructions that should be followed during installation and maintenance

of the UPS. It also gives all necessary information about the correct use of the UPS. Before attempting to

install and start up the UPS, carefully read this manual. Keep this manual next to the unit for future

references.

Full understanding of and compliance with the safety instructions and warnings contained in this

manual are the

ONLY CONDITIONS

to avoid any dangerous situation during installation, operation and maintenance work, and to preserve

the maximum reliability of the UPS system.

Xtreme Power Conversion (XPC) Corp refuses any responsibility in case of non-observance,

unauthorized alterations,or improper use of the delivered UPS.

While every care has been taken to ensure the completeness and accuracy of this manual, XPC accepts

no responsibility or liability for any loss or damage resulting from the use of the information contained

in this document.

This document shall not be copied nor reproduced without the permission of XPC.

Due to technical improvements, some of the information contained in this manual may be

changed without notice.

The instructions in this manual are for UPS models XPRT-6000 and XPRT-10000. Check your model number

by looking at the top cover of your UPS. Any difference in instructions is clearly indicated in the text (for

instance ‘XPRT-10000).

SAFETY WARNINGS AND SYMBOLS

Safety Warnings

The text of this manual contains warnings to avoid risk to persons and to avoid damages to the UPS system

and the supplied critical loads. Do not proceed beyond these warnings if you do not fully understand

and/or are not able to meet the mentioned conditions.

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 7

The non-observance of the warnings reminding hazardous situations could result in human injury and

equipment damage.

Please pay attention to the meaning of the following warnings and symbols.

WARNING!

Refers to procedures or operations which, when not correctly performed, could

cause personal injury orserious damage tothe system.

NOTE

Warns theuser about important operationsor procedures described in this

manual.

Safety Symbols

CAUTION

The product may be in danger: when procedures or operations are not correctly

performed, damage to the product may be the result.

DANGER OF ELECTRICALLY LIVE PARTS

Related to all situations with potentially hazardous voltage.

NOTE

Check for sufficient floor and elevator loading capacity. Move the UPS and the

battery pack in its original package to the final destination room. Do not stack

other package on top.

WARNING!

Pay attention to the HEAVY WEIGHT of the UPS when downloading the UPS from

the pallet! Never try to lift the unit by yourself!

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 8

GENERAL

DANGER! RISK OF ELECTRIC SHOCK.

The UPS has an internal battery supply with a nominal voltage of 144VDC (6kVA)

288VDC (10kVA).

Some of the parts of the UPS are necessarily under a hazardous voltage. Do not

open the unit; there are no user serviceable partsinside.

The outlets and output terminals may be electrically live, even when the UPS is

disconnected from the utility power.

CAUTION

There may be damage to the equipment if procedures and practices are not strictly

observed and followed.

TRANSPORT / STORAGE

NOTE

Check for sufficient floor and elevator loading capacity. Move the UPS and the

battery pack in its original package to the final destination room. Do not stack

other package on top.

WARNING!

Pay attention to the HEAVY WEIGHT of the UPS when removing the UPS from the

pallet! Never try to lift the unit by yourself!

No liability can be accepted for any transport damage when the equipment is not shipped in original

packaging.

Store the UPS in a dry location with the batteries in a fully charged state. Storage temperature must be

within -20 +45 °C (-4°F and 113°F). If the unit is stored for a period exceeding 3 months, optimal battery

lifetime is obtained if the storage temperature does not exceed 30°C (86°F).

If the unit is stored for an extended period of time, the batteries must be recharged periodically. Connect

the unit to a wall outlet and recharge the batteries for 24 hours:

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 9

•if the storage temperature is within -20 and +30°C (-4°F and 86°F): every 3 months

•if the storage temperature is within -20 and +45°C (-4°F and 113°F): every 1 month

CAUTION

In case of storage, pay attention to:

MAINTENANCE AND SERVICING

•All maintenance and servicing, except replacement of the batteries and plug-in cards, is to be

carried out by qualified skilled personnel only

•A battery can present a risk of electrical shock and high short circuit current

•Never dispose of batteries in a fire: they may explode

•Do not open or mutilate batteries: their contents may be extremely toxic. If exposed to

electrolyte, wash immediately with plenty of water

•The batteries must be disconnected during maintenance or service work

•When replacing the batteries, use only the same type and size battery

•The following precautions should be observed when working on batteries:

oRemove watches, rings or other metal objects

oUse tools with insulated handles

oWear rubber gloves and boots

oDo not lay tools or metal parts on top of batteries

oDisconnect charging source prior to connecting or disconnect battery terminals

oDetermine if the battery is inadvertently grounded. If inadvertently grounded, remove

source of ground. Contact with any part of a grounded battery can result in electrical

shock. The likelihood of such shock will be reduced if such grounds are removed during

installation and maintenance.

•Avoid charging in a sealed container

XPRT-6kVA, XPRT-10kVA USER’S MANUAL UNINTERRUPTIBLE POWER SUPPLY (UPS)

Xtreme Power Conversion® (XPC) Corporation Page 10

NOTE

Do not attempt to service the UPS unless you have had proper training. Refer all

maintenance and servicing, except replacement of the batteries, power unit (10kVA),

and plug-in cards, to properly qualified, skilled, and competent service personnel.

Qualified, skilled personnel are persons who (because of their training, experience, and position as well as

their knowledge of appropriate standards, regulations, health and safety requirements and working

conditions) are authorized to be responsible for the safety of the equipment, at all times whilst carrying

out their normal duties and are therefore aware of, and can report, possible hazards (observe IEC 60364

and national wiring regulations and accident prevention rules).

INTRODUCTION

The information provided in this manual covers single phase 6000 and 10000 VA uninterruptible power

systems, their basic functions, operating procedures, options available, and emergency situations. It also

includes information on how to ship, store, handle, and install the equipment. Only detailed

requirements of the UPS units are described herein, and installation must be carried out in accordance

with this manual. Electrical installation must also carefully follow local legislation and regulations. Only

qualified personnel should conduct these installations as failure to acknowledge electrical hazards could

prove to be fatal.

PRODUCT DESCRIPTION

Many different kinds of sensitive electrical equipment can be protected by an Uninterruptible Power

Supply (UPS) including computers, workstations, process control systems, telecommunications systems,

sales terminals, other critical instrumentation, etc. The purpose of the UPS is to protect these systems

from poor quality utility power, complete loss of power, or other associated problems.

Electrical interference exists in many forms, causing problems in AC power, from lightning, power

company accidents and radio transmission motors, air conditioners, and vending machines. Protection

of sensitive electrical equipment is vital to protect against power outages, low or high voltage

conditions, slow voltage fluctuations, frequency variations, differential and common-mode noise,

transients, etc.

To prevent power line problems from reaching critical systems causing damage to software, hardware,

and equipment malfunctions, the UPS maintains constant voltage, isolating critical load output and

cleaning the utility AC power.

This manual suits for next models

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