Wenglor P1XF001 User manual

P1XF001

Color Sensor

Operating Instructions

Subject to change without notice

Available as PDF version only

Version: 3.0.0

Software: wTeach2

Status: 29.03.2017

www.wenglor.com

2P1XF001

Table of Contents

1. General 4

1.1. Information Concerning these Instructions 4

1.2. Explanations of Symbols 4

1.3. Limitation of Liability 5

1.4. Copyrights 5

2. For Your Safety 6

2.1. Use for Intended Purpose 6

2.2. Use for Other than the Intended Purpose 6

2.3. Personnel Qualiﬁcations 7

2.4. Modiﬁcation of Products 7

2.5. General Safety Precautions 7

2.6. Laser/LED Warnings 7

2.7. Approvals and IP Protection 7

3. Technical Data 8

3.1. Housing dimensions 9

3.2. Connection Diagram 10

3.3. Complementary Products 10

3.4. Layout 11

3.5. Control Panel 12

3.6. Scope of Delivery 12

4. Transport and Storage 12

4.1. Transport 12

4.2. Storage 12

5. Installation and Electrical Connection 13

5.1. Installation 13

5.2. Electrical Connection 13

5.3. Diagnostics 14

6. Overview of Functions 15

6.1. Default Settings 15

6.2. Function Deﬁnitions 16

6.3. Menu structure 17

7. Settings 20

7.1. Assistant 20

7.2. Causes for Triggering of Error Indication (display) 21

7.3. Run 21

7.4. Pin function 22

7.5. Windows-Teach-in 22

7.5.1. Sample-Teach-in 22

7.5.2. Tolerance 23

Color Sensor

7.5.3. Tolerance R/O/Y/G/B/V and H/S/L 23

7.6. Assignment Teach-in 24

7.7. NO/NC Output Function 24

7.8. NPN PNP 24

7.9. On-Delay 25

7.10. Off-Delay 25

7.11. Impulse 26

7.12. Switching Thresholds 26

7.12.1. Thresholds in the Detection operating mode 27

7.12.2. Thresholds In the Assignment operating mode 28

7.13. Error or Contamination Output 28

7.14. Emitted Light or Trigger Input 28

7.15. External Teach-in Input 29

7.16. Display 29

7.17. Expert Menu 30

7.18. Operating mode 30

7.19. Filter 31

7.20. Emitted Light 31

7.21. Test Input 32

7.22. Interface 32

7.23. Language 33

7.24. Info 33

7.25. Reset 33

7.26. Password 34

8. Interfaces 35

8.1. RS-232 35

8.2. IO-Link 35

9. Maintenance Instructions 35

10. Proper Disposal 36

11. Exclusion of Liability 36

12. Appendix 37

12.1. Index of Abbreviations 37

12.2. Frequently Asked Questions (FAQ) 38

12.3. Change Index, Operating Instructions 39

12.4. EU Declaration of Conformity 39

4P1XF001

1. General

1.1. Information Concerning these Instructions

• These instructions apply to the product with ID code P1XF001.

• They make it possible to use the product safely and efficiently.

• These instructions are an integral part of the product and must be kept on hand for the entire duration of

its service life.

• Local accident prevention regulations and national work safety regulations must be complied with as well.

NOTE!

The operating instructions must be read carefully before using the product and must be kept on

hand for later reference.

1.2. Explanations of Symbols

• Safety precautions and warnings are emphasized by means of symbols and attention-getting words.

• Safe use of the product is only possible if these safety precautions and warnings are adhered to.

• The safety precautions and warnings are laid out in accordance with the following principle:

ATTENTION-GETTING WORD!

Type and Source of Danger!

Possible consequences in the event that the hazard is disregarded.

– Measures for averting the hazard.

The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below:

DANGER!

This word indicates a hazard with a high degree of risk which, if not avoided, results in death or

severe injury.

WARNING!

This word indicates a hazard with a medium degree of risk which, if not avoided, may result in death

or severe injury.

CAUTION!

This word indicates a hazard with a low degree of risk which, if not avoided, may result in minor or

moderate injury.

ATTENTION!

This word draws attention to a potentially hazardous situation which, if not avoided, may result in

property damage.

Color Sensor

NOTE!

A note draws attention to useful tips and suggestions, as well as information regarding efﬁcient,

error-free use.

1.3. Limitation of Liability

• The product has been developed in consideration of the current state-of-the-art and applicable standards

and guidelines. Subject to change without notice.

• wenglor excludes all liability in the event of:

• Non-compliance with the instructions

• Use of the product for purposes other than those intended

• Use by untrained personnel

• Use of unapproved replacement parts

• Unapproved modification of products

1.4. Copyrights

• The contents of these instructions are protected by copyright law.

• All rights are reserved by wenglor.

• Commercial reproduction or any other commercial use of the provided content and information, in

particular graphics and images, is not permitted without previous written consent from wenglor.

6P1XF001

2. For Your Safety

2.1. Use for Intended Purpose

The spectral composition of the colors of objects can be measured and analyzed with the P1XF001 6-band

Multi-Spectral Sensor. Innovative color chip technology divides the selected color spectrum into six spectral

ranges (ROYGBV color space) with separately adjustable tolerance ranges. In combination with glass ﬁber-op-

tic cables, the sensor adapts itself to the speciﬁc requirements of any given application and can be operated in

the scanning as well as the through-beam mode. The Color Sensor is equipped with twelve switching outputs

and integrated LED technology, which automatically ensures ideal adjustment of light intensity. Sensor settings

can be selected directly at the OLED display, via the RS-232 port or via the IO-Link interface.

This product can be used in the following industry sectors:

• Automotive industry

• Food industry

• Packaging industry

• Pharmaceuticals industry

• Clothing industry

• Plastics industry

• Consumer goods industry

• Paper industry

• Electronics industry

• Glass industry

• Printing industry

2.2. Use for Other than the Intended Purpose

• Not a safety component in accordance with the EC machinery directive.

• The product is not suitable for use in potentially explosive atmospheres.

• Only accessories supplied or approved by wenglor may be used with the product.

DANGER!

Risk of personal injury or property damage in case of use for other than the intended purpose!

Use for other than the intended purpose may lead to hazardous situations.

– Observe instructions regarding use for intended purpose.

CAUTION!

Danger of burns!

Some housing components heat up to 25 K above ambient temperature.

Color Sensor

2.3. Personnel Qualifications

• Suitable technical training is a prerequisite.

• In-house electronics training is required.

• Trained personnel must have uninterrupted access to the operating instructions.

WARNING!

Risk of personal injury or property damage in case of incorrect initial start-up and maintenance!

Personal injury and damage to equipment may occur.

– Adequate training and qualiﬁcation of personnel.

2.4. Modification of Products

NOTE!

Modiﬁcation of the product is impermissible. Non-observance may result in loss of the CE marking

and the guarantee may be rendered null and void.

2.5. General Safety Precautions

NOTES!

• These instructions are an integral part of the product and must be kept on hand for the entire

duration of its service life.

• Read the operating instructions carefully before using the product.

• Protect the sensor against contamination and mechanical influences.

• Installation, initial start-up and maintenance of the product may only be carried out by qualified

personnel.

• Not a safety component in accordance with the EU machinery directive

2.6. Laser/LED Warnings

WARNING!

Risk of personal injury in the event of direct contact with the eye!

Personal injury may occur.

– Avoid direct eye contact with the sensor’s light beam.

2.7. Approvals and IP Protection

RoHS

8P1XF001

3. Technical Data

Order No.

Technical Data

P1XF001

Optical Characteristics

Spectral Sensitivity 450…700 nm

Light Source White Light

Electrical Characteristics

Supply Voltage 10...30 V DC

Supply Voltage with IO-Link 18...30 V DC

Current Consumption (Ub = 24 V) ~ 260 mA

Switching Frequency 2 kHz

Switching Outputs 12

Response Time ~ 500 µs × ﬁlter

Switching Output Voltage Drop 1,5 V

PNP Switching Output/Switching Current 100 mA

Short Circuit Protection yes

Reverse Polarity Protection yes

Overload Protection yes

Interface RS-232/IO-Link

IO-Link-Version 1.1

Protection Class III

Mechanical Characteristics

Temperature Range −25…60 °C

Adjustment Teach-in

Degree of Protection IP67

Connection M12×1, 4+8-pin

DIN-Rail mounting 35 mm

Function

Selectable menu language yes

Output function

PNP-NO/NC switchable yes

NO/NC switchable yes

RS-232 Interface yes

Error Output yes

Contamination Output yes

NOTES!

The warm-up phase takes approx. 30 minutes.

Color Sensor

3.1. Housing dimensions

10 P1XF001

3.2. Connection Diagram

Even if more than one plug is connected, only one source of supply voltage may be used.

Legend

Wire Colors according to

DIN IEC 757

Platinum measuring resistor

not connected

Test Input

Test Input inverted

Trigger Input

Analog Output

Ground for the Analog Output

Block Discharge

Valve Output

Valve Control Output +

Valve Control Output 0 V

Synchronization

Receiver-Line

Emitter-Line

Grounding

Switching Distance Reduction

Ethernet Receive Path

Ethernet Send Path

Interfaces-Bus A(+)/B(–)

Emitted Light disengageable

Magnet activation

Input confirmation

Contactor Monitoring

Encoder A/A (TTL)

Encoder B/B (TTL)

Black

Brown

Red

Orange

Yellow

Green

Blue

Violet

Grey

White

Pink

Green/Yellow

Supply Voltage +

Supply Voltage 0 V

Supply Voltage (AC Voltage)

Switching Output (NO)

Switching Output (NC)

Contamination/Error Output (NO)

Contamination/Error Output (NC)

Input (analog or digital)

Teach Input

Time Delay (activation)

Shielding

Interface Receive Path

Interface Send Path

Ready

Ground

Clock

Output/Input programmable

Power over Ethernet

Safety Input

Safety Output

Signal Output

Ethernet Gigabit bidirect. data line (A-D)

Encoder 0-pulse 0-0 (TTL)

Encoder A

Encoder B

Digital output MIN

Digital output MAX

Digital output OK

Synchronization In

Synchronization OUT

Brightness output

Maintenance

3.3. Complementary Products

wenglor offers Connection Technology for ﬁeld wiring.

Suiting Connection Technology No.

S02

S74

Fiber Optic Cables

IO-Link-Master

Interface Cable S232W3

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