Wenglor ODX202 User manual

ODX202

Fiber Optic Cable Sensor

Operating Instructions

Available as PDF only

Status: 10.10.2016

Table of Content

1. Proper Use 3

2. Safety Precautions 3

3. Product Features 3

3.1. Connection Diagrams 3

3.2. Housing Dimensions 4

3.3. EC Declaration of Conformity 4

3.4. Technical Data 5

3.5. Contamination Warning 5

3.6. Contamination Output 5

3.7. Complementary Products (see catalog) 6

3.8. Control Panel 6

3.9. Mounting Instructions 6

3.9.1. Mounting to a DIN rail 6

3.9.2. Side mounting 7

3.9.3. Connecting the plastic ﬁbre-optic cable 7

4. Adjustment 8

4.1. On-Delay and Off-Delay 8

4.2. Selecting normally closed or normally open function (NC/NO) 9

4.3. Selecting PNP/NPN/Push-Pull 9

4.4. Setting Switching Distance with the potentiometer 10

4.5. Setting Switching Distance with the Teach-In function 10

4.5.1. Normal Teach-In 10

4.5.2. Minimal Teach-In 11

4.5.3. Dynamic Teach-In (Teach-In with moving objects) 12

4.5.4. Two-point Teach-In 13

4.6. External Teach-In 13

4.7. Selecting the Run function 14

4.7.1. Normal operating mode 14

4.7.2. Selecting the Light pulse frequency 15

4.7.3. Energy saving mode 16

4.8. Test Mode 16

5. Maintenance Instructions 16

6. Proper Disposal 16

1. Proper Use

This wenglor product has to be used according to the following functional principle:

Fiber Optic Cable Sensors

Both plastic ﬁber optic cables and glass ﬁber optic cables can be connected to ﬁber optic cable sensors. Uni-

versal reﬂex sensors can be used both with and without ﬁber optic cables. Fiber optic cable sensors analyze

the light reﬂected by the object. The output switches when an object reaches the selected range (detection) or

when the active light beam is interrupted (operating limits). Bright objects reﬂect more light than dark objects,

and can thus be recognized from greater distances. In barrier operation, the color of the object has no effect

on the range.

2. Safety Precautions

• This operating instruction is part of the product and must be kept during its entire service life.

• Read this operating instruction carefully before using the product.

• Installation, start-up and maintenance of this product has only to be carried out by trained personnel.

• Tampering with or modifying the product is not permissible.

• Protect the product against contamination during start-up.

• Not a safety component in accordance with the EU Machinery Directive.

3. Product Features

3.1. Connection Diagrams

Order number

ODX202P0007 ODX202P0107 ODX202P0008

external Teach Input Contamination Output –

770 771 772

S02

S04

770

771

772

+ Supply Voltage “+”

A Switching Output

Contamination Output/Error Output (NC)

– Supply Voltage “0 V”

T Teach Input

3.2. Housing Dimensions

1 = Transmitter Diode

2 = Receiver Diode

3.3. EC Declaration of Conformity

The EC declaration of conformity can be found on our website at www.wenglor.com in download area.

Any additional standards which are applicable for the given application must be observed.

RoHS

3.4. Technical Data

Switching Hysteresis < 15 %

Light Source Red Light

Wave Length 660 nm

Service Life (Tu = 25 °C) 100000 h

max. ambient Light 10000 Lux

Supply Voltage 10…30 V DC

Current Consumption (Ub = 24 V) < 40 mA

Switching Frequency 2 kHz

Response Time 250 µs

ON-/OFF-Delay 0…200 ms

Temperature Drift < 10 %

Temperature Range –25…60 °C

Switching Output Voltage Drop < 2,5 V

Switching Output/Switching Current 200 mA

Short Circuit Protection yes

Reverse Polarity Protection yes

Overload Protection yes

Teach Mode NT, MT, ZT, DT, TP

Adjustment Teach-In

Housing Plastic

Full Encapsulation yes

Degree of Protection IP65

Connection M8×1

Protection Class III

DIN-Rail mounting 35 mm

3.5. Contamination Warning

The contamination warning (included with all ODX202 types) is indicated by means of a blinking red LED (02)

(with rotary switch in the Run position).

3.6. Contamination Output

The contamination output (included with ODX202P0107) functions as a normally closed contact and is

switched off if the Sensor is operated within an unreliable range.

Unreliable range: ontamination, misalignment

3.7. Complementary Products (see catalog)

wenglor offers Connection Technology for ﬁeld wiring.

Suiting Connection Technology No.

S02

S04

Glass Fiber Optic Cable

Plastic Fiber Optic Cable

3.8. Control Panel

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07 24 01 02 25

01 = Switching Status Indicator

02 = Contamination Warning

07 = Selector Switch

24 = Plus Button

25 = Minus Button

3.9. Mounting Instructions

All applicable electrical and mechanical regulations, standards and safety precautions must be adhered to

when installing and operating the Sensor. The Sensor must be protected against mechanical inﬂuences. Install

the product such that its installation position cannot be inadvertently changed.

3.9.1. Mounting to a DIN rail

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

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fig.1 Mounting of the Sensor to a DIN rail

3.9.2. Side mounting

Side mounting a unit: Secure the Sensor with screws (M4) through the mounting holes.

fig. 2 Side mounting of the Sensor

3.9.3. Connecting the plastic fibre-optic cable

• Please cut the plastic fibre-optic cable once before using with the SW cutting tool.

• Open the mounting slide with a screwdriver (see fig. 3-1)

• Insert the light cable into the opening provided to this end (see fig. 3-2)

• Close the mounting slide (see fig. 3-3)

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fig. 3 Connecting the plastic fibre-optic cable

4. Adjustment

4.1. On-Delay and Off-Delay

fig. 4 On-Delay and Off-Delay

Adjusting On- and Off-Delay

with rotary selector switch (07) set to On-Delay or Off-Delay

Delay Minus Button (25) Plus Button (24) Gelbe Status-LED (02)

0 ms lighted up not lighted up not lighted up

10 ms not lighted up not lighted up 1 × blinks, pause, 1 × blinks

20 ms not lighted up not lighted up 2 × blinks, pause, 2 × blinks

• • • • • •

200 ms not lighted up lighted up 20 × blinks, pause, 20 × blinks

Adjusting On-Delay Adjusting Off-Delay

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• Set rotary selector switch (07) to On-Delay • Set rotary selector switch (07) to Off-Delay

• Activate the plus button (24) • Activate the plus button (24)

èDelay is increased by 10 ms èDelay is increased by 10 ms

• Activate the minus button (25) • Activate the minus button (25)

èDelay is reduced by 10 ms èDelay is reduced by 10 ms

• Set rotary selector switch (07) to Run • Set rotary selector switch (07) to Run

4.2. Selecting normally closed or normally open function (NC/NO)

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•Set rotary selector switch (07) to NC/NO

PNP/NPN

• Activate the plus button (24)

èNC is selected (normally closed/dark switching)

èPlus button (24) lights up

• Activate the minus button (25)

èNO is selected (normally open/light switching)

èMinus button (25) lights up

• Set rotary selector switch (07) to Run

4.3. Selecting PNP/NPN/Push-Pull

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• Set rotary selector switch (07) to NC/NO

PNP/NPN

• Activate the plus button (24) for 5 seconds

èPlus button (24) and Minus button (25) blink

• Release Plus button (24)

• Activate the plus button (24)

èPlus Button (24) lights up

èPNP setting

• Activate the minus button (25)

èMinus button (25) lights up

èNPN setting

• Activate Plus button (24) and minus button (25) at the same time

èPlus button (24) and minus button (25) light up

èPush-pull setting

• Set rotary selector switch (07) to Run

4.4. Setting Switching Distance with the potentiometer

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• Set rotary selector switch (07) to Poti

• Activate the plus button (24)

èSwitching Distance is increased

• Activate the minus button (25)

èSwitching Distance is reduced

The LEDs at the plus and minus buttons function like a light scale. The more brightly the respective button is

illuminated, the greater the sensing distance and vice versa.

The corresponding button blinks if maximum or minimum sensing distance has been selected.

• Set rotary selector switch (07) to Run

4.5. Setting Switching Distance with the Teach-In function

The ideal Switching Distance for the object to be recognized is selected automatically with the Teach-In function:

Normal Teach-In

Minimal Teach-In

Dynamic Teach-In

Two-point Teach-In

4.5.1. Normal Teach-In

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• Set rotary selector switch (70) to Teach

èRed LED (02) lights up

• Align spot to object

• Activate the plus button (24)

èPlus button (24) lights up

• Activate the plus button (24) again*

èPlus button (24) is no longer illuminated

• Set rotary selector switch (07) to Run

*If a second button operation does not take place within 40 seconds, the teach-in process is aborted without saving any settings.

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