Wenglor P1PL Series User manual

Operating Instructions

Translation of the Original Operating Instruction

Subject to change without notice

Available as PDF version only

Version: 1.0.0

Status: 31.08.2018

www.wenglor.com

P1PLxxx

Retro-Reflex Sensor

Table of Contents

1. General .................................................................................................................................. 3

1.1 Information Concerning these Instructions .............................................................................................3

1.2 Explanations of Symbols .........................................................................................................................3

1.3 Limitation of Liability.................................................................................................................................4

1.4 Copyrights................................................................................................................................................4

2. For Your Safety...................................................................................................................... 5

2.1 Use for Intended Purpose........................................................................................................................5

2.2 Use for Other than the Intended Purpose................................................................................................5

2.3 Personnel Qualiﬁcations ..........................................................................................................................6

2.4 Modiﬁcation of Products .........................................................................................................................6

2.5 General Safety Precautions .....................................................................................................................6

2.6 Laser/LED Warnings ................................................................................................................................6

2.7 Approvals and protection class ...............................................................................................................6

3. Technical Data ....................................................................................................................... 7

3.7.1 Spot diameter ................................................................................................................................8

3.7.2 Smallest detectable part................................................................................................................8

3.7.3 Switching distance ........................................................................................................................9

3.1 Complementary Products ......................................................................................................................10

3.2 Layout.....................................................................................................................................................10

3.3 Control Panel..........................................................................................................................................12

3.4 Scope of Delivery ...................................................................................................................................12

4. Transport and Storage ........................................................................................................ 13

4.1 Transport ................................................................................................................................................13

4.2 Storage...................................................................................................................................................13

5. Installation and Electrical Connection............................................................................... 13

5.1 Installation ..............................................................................................................................................13

5.2 Electrical Connection .............................................................................................................................14

5.3 Diagnostics.............................................................................................................................................15

6. Settings................................................................................................................................ 16

7. I/O-Link ................................................................................................................................ 16

8. Maintenance Instructions ................................................................................................... 17

9. Proper Disposal .................................................................................................................. 17

10. Appendix.............................................................................................................................. 17

10.1 List of Abbreviations.............................................................................................................................17

10.2 Change Index, Operating Instructions.................................................................................................17

10.3 EU Declaration of Conformity ..............................................................................................................17

3Retro-Reflex Sensor

1. General

1.1 Information Concerning these Instructions

• These instructions apply to the product with ID code P1PLxxx.

• They make it possible to use the product safely and efficiently.

• These instructions are an integral part of the product and must be kept on hand for the entire duration of

its service life.

• Local accident prevention regulations and national work safety regulations must be complied with as well.

• The product is subject to further technical development, and thus the information contained in

these operating instructions may also be subject to change. The current version can be found at

www.wenglor.com in the product’s separate download area.

NOTE!

The operating instructions must be read carefully before using the product and must be kept

on hand for later reference.

1.2 Explanations of Symbols

• Safety precautions and warnings are emphasized by means of symbols and attention-getting words

• Safe use of the product is only possible if these safety precautions and warnings are adhered to

The safety precautions and warnings are laid out in accordance with the following principle:

Attention-Getting Word!

Type and Source of Danger!

Possible consequences in the event that the hazard is disregarded.

• Measures for averting the hazard.

The meanings of the attention-getting words, as well as the scope of the associated hazards, are listed below.

DANGER!

This word indicates a hazard with a high degree of risk which, if not avoided, results in death

or severe injury.

WARNING!

This word indicates a hazard with a medium degree of risk which, if not avoided, may result

in death or severe injury.

CAUTION!

This word indicates a hazard with a low degree of risk which, if not avoided, may result in

minor or moderate injury.

ATTENTION!

This word draws attention to a potentially hazardous situation which, if not avoided, may

result in property damage.

NOTE!

A note draws attention to useful tips and suggestions, as well as information regarding

efﬁcient, error-free use.

4General

1.3 Limitation of Liability

• The product has been developed in consideration of the current state-of-the-art and applicable standards

and guidelines. Subject to change without notice.

• A valid declaration of conformity can be accessed at www.wenglor.com in the product’s separate

download area.

• wenglor sensoric elektronische Geräte GmbH (hereinafter referred to as “wenglor”) excludes all liability in

the event of:

• Non-compliance with the instructions

• Use of the product for purposes other than those intended

• Use by untrained personnel

• Use of unapproved replacement parts

• Unapproved modification of products

• These operating instructions do not include any guarantees from wenglor with regard to the described

procedures or specific product characteristics.

• wenglor assumes no liability for printing errors or other inaccuracies contained in these operating

instructions, unless wenglor was verifiably aware of such errors at the point in time at which the operating

instructions were prepared.

1.4 Copyrights

• The contents of these instructions are protected by copyright law.

• All rights are reserved by wenglor.

• Commercial reproduction or any other commercial use of the provided content and information, in

particular graphics and images, is not permitted without previous written consent from wenglor.

5Retro-Reflex Sensor

2. For Your Safety

2.1 Use for Intended Purpose

The product is based on the following functional principle:

Retro-Reflex Sensor

In retro-reﬂex sensors, the transmitter and receiver are located in a single housing.

They operate using red light, laser light and a reﬂector. The output switches if the light beam between the

sensor and reﬂector is interrupted. Even shiny, chromed or reﬂective surfaces can be reliably detected thanks

to the integrated polarization ﬁlter.

This product can be used in the following industry sectors:

• Special machinery manufacturing

• Heavy machinery manufacturing

• Logistics

• Automotive industry

• Food industry

• Packaging industry

• Pharmaceuticals industry

• Plastics industry

• Woodworking industry

• Consumer goods industry

• Paper industry

• Electronics industry

• Glass industry

• Steel industry

• Aviation industry

• Chemicals industry

• Alternative energy

• Raw materials extraction

2.2 Use for Other than the Intended Purpose

• Not a safety component in accordance with 2006/42/EC (Machinery Directive).

• The product is not suitable for use in potentially explosive atmospheres.

• The product may only be used with accessories supplied or approved by wenglor, or combined with

approved products. A list of approved accessories and combination products can be accessed at

www.wenglor.com on the product detail page.

DANGER!

Risk of personal injury or property damage in case of use for other than the intended

purpose!

Use for other than the intended purpose may lead to hazardous situations.

• Observe instructions regarding use for intended purpose.

6For Your Safety

2.3 Personnel Qualifications

• Suitable technical training is a prerequisite.

• In-house electronics training is required.

• Trained personnel must have uninterrupted access to the operating instructions.

DANGER!

Risk of personal injury or property damage in case of incorrect initial start-up and

maintenance!

Personal injury and damage to equipment may occur.

• Adequate training and qualiﬁcation of personnel.

2.4 Modification of Products

DANGER!

Risk of personal injury or property damage if the product is modified!

Personal injury and damage to equipment may occur. Non-observance may result in loss of

the CE marking and the guarantee may be rendered null and void.

• Modiﬁcation of the product is impermissible.

2.5 General Safety Precautions

NOTE!

• These instructions are an integral part of the product and must be kept on hand for the

entire duration of its service life.

• In the event of possible changes, the respectively current version of the operating

instructions can be accessed at www.wenglor.com in the product’s download area.

• Read the operating instructions carefully before using the product.

• Protect the sensor against contamination and mechanical inﬂuences.

2.6 Laser/LED Warnings

The respective laser class or LED group is listed in the product’s technical data.

LASER CLASS 1

EN 60825-1:2014

Laser Class 1 (EN 60825-1)

Applicable standards and safety regulations must be observed.

Pp = 5,4 mW, t = 2 µs, λ = 680 nm

2.7 Approvals and protection class

RoHS

7Retro-Reflex Sensor

3. Technical Data

Optical Data

Polarisation Filter Yes

Service life (ambient temp. = +25° C) 100000 h

Max. permissible ambient light 10000 Lux

Electrical Data

Supply power 10…30 V DC

Supply power IO-Link 18…30 V DC

Temperature drift < 10 %

Temperature range −40…60 °C

Current consumption (operating voltage = 24 V) < 30 mA

Switching frequency 2000 Hz

Response time 0,25 ms

Switching frequency (Speed-Mode) 3500 Hz

Response time (Speed-Mode) 0,14 ms

Switching output voltage drop < 2,0 V

Switching output switching current 100 mA

Switching output residual current < 50 µA

Short-circuit protection Yes

Reverse polarity protected Yes

Overload-proof Yes

Lockable Yes

Interface IO-Link

IO-Link version 1.1

Protection class III

Mechanical Data

Setting method Potentiometer

Housing material Plastic

Degree of protection IP67 / IP68

Lens cover PMMA

Order Number

Technical Data

P1PL

101 102 201 202 301 302

Reference Reﬂector RQ100BA RE6151BM

Range 7.000 mm 11.000 mm 9.500 mm

Switching hysteresis < 15 % < 15 %

Light Source Red Light Laser

Laser Class (EN 60825-1) – 1

Spot Diameter see Table 1 see Table 2 see Table 3

Smallest detectable part see Table 4 see Table 4 see Table 6

Output

function

PNP, antivalent × × ×

NPN, antivalent × × ×

Connection Plug M12, 4-pin

Connection Diagram No. 215 213 215 213 215 213

Suitable Connection

Technology No. 2

8Technical Data

3.7.1 Spot diameter

Range 1,5 m 3,5 m 7 m

Spot diameter 60 mm 120 mm 250 mm

Table 1

Range 2 m 5,5 m 11 m

Spot diameter 120 mm 270 mm 500 mm

Table 2

Range 2 m 5 m 9,5 m

Spot diameter 20 mm 50 mm 70 mm

Table 3

3.7.2 Smallest detectable part

Range 1,5 m 3,5 m 7 m

Smallest detectable part 10 mm 6 mm 15 mm

Table 4

Range 2 m 5,5 m 11 m

Smallest detectable part 40 mm 20 mm 30 mm

Table 5

Range 2 m 5 m 9,5 m

Smallest detectable part 1 mm 5 mm 8 mm

Table 6

9Retro-Reflex Sensor

3.7.3 Switching distance

Achievable switching distance depends on the utilized reﬂector. Nominal switching distance is achieved with

reﬂector types RQ100BA (red light) and RE6151BM (laser). Achievable ranges for other reﬂectors are listed in

the following tables:

Red Light Laser

Reflector Single-Lens Optic Two-Lens Optic Single-Lens Optic

RQ100BA 0 m…7,0 m 0,02 m…11,00 m 0,07 m…9,50 m

RE18040BA 0 m…5,0 m 0,02 m…7,60 m 0,07 m…6,00 m

RQ84BA 0 m…5,8 m 0,04 m…10,00 m 0,06 m…8,00 m

RE9538BA 0 m…2,5 m 0,05 m…4,50 m 0,00 m…3,00 m

RE6151BM 0 m…5,2 m 0,07 m…7,50 m 0,00 m…9,00 m

RR50_A 0 m…5,0 m 0,02 m…7,00 m 0,06 m…7,00 m

RE6040BA 0 m…5,7 m 0,15 m…7,50 m 0,06 m…9,00 m

RE8222BA 0 m…3,4 m 0,02 m…5,00 m 0,05 m…4,50 m

RR34_M 0 m…3,0 m 0,10 m…5,00 m 0,00 m…4,50 m

RE3220BM 0 m…2,5 m 0,10 m…3,40 m 0,00 m…4,00 m

RE6210BM 0 m…1,8 m 0,10 m…2,50 m 0,00 m…2,00 m

RR25_M 0 m…2,2 m 0,10 m…2,60 m 0,00 m…3,00 m

RR25KP 0 m…1,3 m 0,10 m…2,00 m 0,00 m…1,60 m

RR21_M 0 m…1,4 m 0,10 m…2,80 m 0,00 m…2,00 m

ZRME01B01 0 m…0,9 m 0,10 m…1,70 m 0,00 m…1,30 m

ZRME03B01 0 m…3,2 m 0,10 m…5,00 m 0,00 m…4,40 m

ZRAE02B01 0 m…3,1 m 0,02 m…4,50 m 0,08 m…4,40 m

ZRMR02K01 0 m…1,1 m 0,10 m…2,00 m 0,00 m…1,80 m

ZRMS02_01 0 m…1,3 m 0,05 m…2,60 m 0,00 m…1,80 m

ZRAF08K01 0 m…2,1 m 0,10 m…3,30 m 0,00 m…2,10 m

ZRDF03K01 0 m…4,5 m 0,10 m…7,00 m 0,00 m…5,80 m

RF505 0 m…2,1 m 0,10 m…3,30 m 0,00 m…2,10 m

RF508 0 m…2,1 m 0,10 m…3,10 m 0,00 m…2,00 m

RF258 0 m…1,8 m 0,10 m…3,00 m 0,00 m…2,00 m

10 Technical Data

3.1 Complementary Products

wenglor can provide you with suitable connection technology for your product.

Suitable mounting technology no.

380

Suitable connection technology no.

S02

IO-Link master

wTeach2 software DNNF005

3.2 Layout

P1PL101, P1PL102

1 = Optical axis

This manual suits for next models

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