Weider D480 User manual

0480/485

ASSEMBLY

INSTRUCTIONS]

REPLACEMENT

PARTS

RECOMMENDED

WEIGHT

SET

365

LBS.

INN-1107

WEIDER

HEALTH

AND

FITNESS

21100

ERWIN

STREET,

WOODLAND

HILLS,

CA.,

91367

-PLEASE

READ

THE

INSTRUCTIONS

CAREFULLY,

PAYING

PARTICULAR

ATTE

"ац.

иданнав,

‘CAUTIONS,

NOTES

NOTICES.

LAY

OUT

UNASSEMBLED

THIS

PRODUCTA

MUST

ASSEMBLED

ADULT

PRIOR

Use.

NOT

DESTROY

THE

PACKING

AND

CARTON

UNTIL

THE

UNIT

com

_ABSEMBLED.

нот

DESTROY

THE

INSTRUCTION

MANUAL.

USE

FOR

ORDERING

REPLACEMENT

PARTS.

; ; |

RECOMMENDED

TOOLS

FOR

PROPER

ASSEMBLY

ARE

FOLLOWS:

HAMMER,

PLIERS,

MEDIUM

SIZE

FLATHEAD

SCREWDRIVER

AND

TWO

ADJUSTABLE

WRENCHES.

Insert

1/2"

SQUARE

PLASTIC

CAPS

(38)

into

each

end

UPRIGHT

(1).

Assemble

CROSS

MEMBER

(2)

Uprights

using 6/16"

HEX

HEAD

BOLTS

(32),

5/16"

FLAT

WASHERS

(33)

and

6/16"

LOCK

NUTS

(34).

Insert

2°

SQUARE

PLASTIC

CAPS

(37)

into

end

FRAME

BASES

(4)

and

(8)

and

boit

BASES

UPRIGHT

(1)

using

5/16"

HEX

HEAD

BOLTS

(32),

5/16"

FLAT

WASHERS

(33)

end

5/16"

LOCK

NUTS

(34).

STEP1

UPRIGHT

AND

BASE

ASSEMBLY

Зе

та

-e

aac

==.

STEP

MAIN

FRAME

ASSEMBLY

Assemble

FRONT

SUPPORT

(6)

BASE

FRAMES

(4)

and

(8)

using

5/16"

1/2"

HEX

HEAD

BOLTS

(36)

FLAT

WASHERS

(33)

and

5/16"

LOCK

NUTS

(34).

Press

2°

SQUARE

PLASTIC

CAPS

(37)

into

each

end

FRONT

SUPPORT

(6).

Insert

3/4"

SPACER

(20)

into

end

MAIN

FRAME

(3)

and

position

with

bolt

holes.

Bolt

MAIN

FRAME

(3)

UPRIGHT

CROSS

MEMBER

(2)

using

5/16"

1/2"

HEX

HEAD

BOLT

(47)

5/16"

FLAT

WASHER

(33)

and

5/16"

LOCK

NUT

(34).

Cap

off

tube

with

2°

SQUARE

PLASTIC

CAP

(37).

Bolt

MAIN

FRAME

(3)

FRONT

SUPPORT

(6)

with

5/16"

1/2"

HEX

HEAD

BOLTS

(30)

5/16"

FLAT

WASHERS

(33)

and

6/16"

LOCK

NUTS

(34).

Using

the

upper

holes

UPRIGHT

(1),

bot

WEIGHT

HOLDER

BRAC

KET

(10)

both

sides

using

5/16"

1/4"

HEX

HEAD

BOLT

(48)

and

5/16"

LOCK

NUT

(34)

lower

hole,

bolt

WEIGHT

HOLDER

BRACKET

(10)

UPRIGHT

(1)

with

6/16"

HEX

HEAD

BOLT

(32)

6/16"

FLAT

WASHER

(33)

and

5/16"

LOCK

NUT

(34).

BASE

(RIGHT)

RONT

SUPPORT

WEIGHT

HOLDER

BRACKET

OAM

PAD

21/27X7

OAM

РАО

4°X

в"

AOJUSTMENT

INSERT

SPACER

3/4")

GigE

ECCS

BRIERE

$eozüsiis

2120

ШИНЕ

SEAT

SUPPORT

BRACKET

(RIGH

SEAT

SUPPORT

BRACKET

(LE

167-18

1/2"

HEX

HEAD

BOLT

$/16'-18

3/4'

HEX

HEAD

BOLT

6/16'-18

HEX

HEAD

BOLT

5/16"

FLAT

WASHER

/16'-18

LOCK

NUT

€-18

1/2"

HEX

HEAD

BOLT

6'Х

1/2"

CARRIAGE

BOLT

5/16'-18

1/2"

HEX

HEAD

BOLT

5/1

6-18

1/4"

HEX

HEAD

BOLT

07-27-80

в:

C2108-D28

C1168-014

C1169-D14

C1170-D14

С6236-014

C1314-D14

C0276-D14

C1171-D14

C1172-D14

C6061-A14

С0426-А14

C0440-D28

C6238-D14

C6305-D28

C2106-D28

C2107-D28

din

С5848-028

HH-5053

-5058

I I

HH-5208

HH-5315

HH-5316

НН-5297

CNN-1107

INSTRUCTION

MANUAL

EXERCISE

CHART

CNN-1080

STEP

SEAT

BACKREST

ASSEMBLY

SEAT:

Loosely

assemble

SEAT

SUPPORT

BRACKETS

(26)

and

(26)

SEAT

(9)

using

1/4"

3/4"

ROUND

HEAD

SCREWS

(36).

Assembie

that

the

threaded

shaft

the

Brackets

are

positioned

the

rear

the

Seat.

Fit

Seat

and

Bracket

over

MAIN

FRAME

(3)

and

snug

Brackets

against

Frame,

but

allow

enough

clearance

that

assembly

will

slide

easily

along

MAIN

FRAME

(3).

Tighten

Seat

screws

securely.

Position

Seat

place

inserting

ADJUSTER

(19)

through

rear

hole

Brackets

and

through

one

the

positioning

holes

along

the

frame.

The

Seat

can

fastened

either

flat

incline

position

inserting

CARRIAGE

BOLT

(46)

through

one

the

square

holes

the

front

the

Brackets

and

securing

with

the

PLASTIC

KNOB

(45)

(SEE

INSET

ILLUSTRATION)

adjust

the

Seat

other

positions

you

need

only

loosen

Knob,

remove

Adjuster

and

slide

Seat

new

position.

BACKREST:

Slide

the

LONG

ANGLE

IRONS

(7)

onto

the

welded

bolts

SEAT

SUPPORT

BRACKETS

(26)

and

secure

with

5/16"

LOCK

NUTS

(34)

allow

smooth

rotation.

Align

the

four

holes

the

BACKREST

(8)

with

the

holes

the

LONG

ANGLE

IRONS

(7)

and

attach

using

1/4"

3/4"

ROUND

HEAD

SCREWS

(36).

Hec

Insert

1“

ROUND

PLASTIC

CAPS

(40)

into

each

end

BACKREST

ADJ

BAR

(17)

and

insert

through

UPRIGHTS

(1)

adjust

BACKREST

(8)

desired

incline.

lock

BACKREST

ADJ

BAR

(17)

into

UPRIGHTS

(1),

squeeze

SPRING

RELEASE

(43)

can

pass

through

hole

UPRIGHT

(1).

When

small

bump

section

inside

Upright,

release

Spring

and

Bar

should

locked

into

position.

(SEE

ILLUSTRATION)

SPRING

RELEASE

(43)

pre-assembled

BACKREST

ADJ

BAR

(17)

STEP

LEG

CURL

ASSEMBLY

Loosely

bolt

LEG

CURL

BRACKETS

(12)

LEG

CURL

(11)

with

6/16"

3/4"

HEX

HEAD

BOLTS

(31)

and

5/16"

LOCK

NUTS

(34).

Assemble

this

assembly

FRONT

SUPPORT

(6)

with

516"

3/4"

HEX

HEAD

BOLT

(31)

and

5/16"

LOCK

NUT

(34).

Tighten

all

bolts

securely

but

leave

the

Pivot

Bolt

little

less

tight

the

Leg

Curl

can

move

freely.

Fasten

WEIGHT

(13)

LEQ

CURL

(11)

using

6/16"

3/4"

HEX

HEAD

BOLT

(31),

5/16"FLAT

WASHER

(33)

and

5/16"

LOCK

NUT

(34).

Slide

PLASTIC

BUSHING

(41)

over

WEIGHT

(13)

(flared

side

out)

and

cap

each

end

WEIGHT

(13)

with

1°

ROUND

PLASTIC

CAP

(40).

Cap

each

end

LEG

CURL

(11)

with

SQUARE

PLASTIC

САР

(37).

insert

3/4"

ROUND

PLASTIC

CAP

(39)

into

both

ends

PAD

BARS

(14).

Assemble

1/2"

FOAM

PAD

(16)

the

shorter

Pad

Bar

and

insert

into

Pad

Bar

Hole

FRONT

SUPPORT

(6).

Slide

second

1/2”

FOAM

PAD

other

end.

(NOTE:

Using

small

amount

any

liquid

dish

detergent

wiped

along

the

Pad

Bars

will

make

this

assembly

easier

and

also

will

act

adhesive

for

the

Pads

when

has

dried.)

the

same

assembly

procedure

and

assembie

4“

FOAM

PADS

(16)

Longer

PAD

BARS

(21)

and

assemble

them

LEG

CURL

(11).

STEP

FLY

ARMS

ASSEMBLY

D485

ONLY

Remove

5/16"

HEX

HEAD

BOLT

(32)

from

upper

hole

Cross

Member.

Insert

PIVOT

TUBE

(23)

into

UPRIGHT

(1)

and

re-bolt

with

previously

removed

HEX

BOLT

(32)

Cap

back

Pivot

Tube

with

7/8"

ROUND

PLASTIC

CAP

(66).

Press

PLASTIC

BUSHING

(53)

into

tube

the

end

FLY

ARM

(22)

and

slide

completed

assembly

over

PIVOT

TUBE

(23).

Insert

STOPPER

(52)

into

end

PIVOT

TUBE

(23)

that

projection

protrudes

through

hole

Pivot

Tube

thus

preventing

Butterfly

Arm

from

sliding

off

Pivot

Tube.

Locate

WEIGHT

STACK

PINS

(24)

through

holes

FLY

ARMS

(22)

and

bolt

place

with

5/16"

3/4"

HEX

HEAD

BOLT

(55)

through

square

and

round

tubing

and

secure

with

5/16"

LOCK

NUTS

(34).

Press

1“

ROUND

PLASTIC

CAP

(40)

into

each

end

WEIGHT

STACK

(24)

and

slide

ROUND

WEIGHT

BUMPER

(54).

attach

each

NYLON

CABLE

(51),

first

pass

one

end

cable

through

FERRULE

(50)

and

loop

around

mid-point

DUMBBELL

HANDLE

(49)

loop

before

passing

through

sleeve

and

knotting

the

end

the

cable

securely.

Pull

tight

fasten

DUMBBELL

HANDLE

(49).

Repeat

this

procedure

with

the

other

end

NYLON

CABLE

(51),

but

this

time

form

open

loop

and

knot

the

end

the

loop

securely.

Pass

6/16"

1/2"

HEX

HEAD

BOLT

(30)

with

5/16"

FLAT

WASHER

(33)

through

this

loop

and

through

locating

hole

the

end

FLY

ARM

(22).

Secure

with

another

FLAT

WASHER

(33)

and

5/16"

LOCK

NUT

(34)

and

tighten

just

enough

allow

free

rotation

loop.

Pull

loop

tight

that

loop

securely

trapped

behind

the

washer

and

boit

head.

Press

1/2"

SQUARE

PLASTIC

CAP

(57)

into

end

FLY

ARM

(22).

D485

(COBRA

PLUS)

SUPPLEMENTAL

PARTS

LIST

07-27-90

DIAGRAM

PART

NAME

QTY

ORDERING

FLY

ARM

PIVOT

TUBE

WEIGHT

STACK

(1*

8")

HARDWARE

BAG

5/16"-18

1/2"

HEX

BOLT

5/16"

FLAT

WASHER

5/16"

LOCK

NUT

1°

ROUND

PLASTIC

САР

OUMBBELL

HANDLE

3/4'

BUSHING

(FERRULE)

NYLON

CABLE

STOPPER

§3

PLASTIC

BUSHING

ROUND

WEIGHT

BUMPER

6/16"-18

3/4"

HEX

BOLT

7/8

ROUND

PLASTIC

САР

1/2"

SQUARE

PLASTIC

САР

UPRIGHT

DECAL

C0284-D29

С0285-029

C6306-D29

С5849-029

НН-5053

НН-5127

НН-5012

AA-8005

AA-8119

НН-5259

C6241

-D20

WW-7038

AA-8091

AA-8016

HH-5301

AA-8088

AA-8001

DE-41

NNNNNNN

һу

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