Precor Experience Series User manual

Service Manual

Experience™Series 600 line

Elliptical Fitness CrossTrainer

EFX600-18 Base

Moving Arms

Contents

Introduction 1

Additional Documentation 2

Service Safety Guidelines 3

Safety guideline you need to know and follow: 3

Service Safety Guidelines 5

Safety guideline you need to know and follow: 5

General Information 7

Features 7

Model and Serial Numbers 8

Model Numbers 8

Serial Numbers 9

About 9

Serial Number Label Location 10

Orientation 10

Tools and Supplies 11

Specifications 12

Fastener Torque Specification 12

BeltTension Specification 13

Bolt Grade Identification 13

Parts 13

Lubricants 14

Cleaning Procedure 14

Approved Cleaning Products: 14

Cleaning Procedure 14

Power Requirements 15

Equipment Power 15

Touchscreen (P62, P80, and P82) Consoles 15

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page ii

Cable TV and Ethernet Input Signal Requirements 15

Operation Verification 16

Operation Verification Tests 16

Standard Service Menus 19

About 19

Service Menu Access Codes 19

LED Consoles: P10, P30, P30i and P31 19

Touchscreen Consoles: P62, P80, and P82 20

How to Access the Service Menus 21

P10, P30, P30i and P31 LED consoles 21

P80 touchscreen console 22

P62 and P82 touchscreen consoles 22

Diagnostics menu access 23

Touchscreen Calibration shortcut 23

Debug Information Report shortcut 24

Navigating the Service Menus 25

P10, P30, P30i and P31 LED consoles 25

P10, P30 and P31 consoles 25

P30i consoles 25

P80 and P82 touchscreen consoles 26

P62 touchscreen consoles 26

LED Console Standard Service Menus 27

Hardware Validation Diagnostics Tests Menu (51765761) 27

Club Settings Menu (5651565) 28

Information Display (65) 30

Touchscreen Console Standard Service Menus 33

Service Settings Menu ((51765761) 33

About menu 34

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page iii

Equipment Usage menu 36

Maintenance menu(1) 36

System Settings menu 38

System Tests menu 43

Club Settings (5651565) 45

Information Display (65) 45

Adjustment/Calibration Procedures 46

Available Adjustment/Calibration Procedures 46

Single Stage Input Drive 46

Dual Stage Input Drive 46

Lift Motor Calibration 46

Single Stage Drive Belt Tension Adjustment 47

About 47

Exploded View 48

Procedure 48

Dual Stage Drive Belt Tension Adjustment Procedures 51

About 51

Procedures 51

First Stage Drive Belt Tension Adjustment 52

Second Stage Drive Belt Tension Adjustment 56

Lift Motor Calibration 60

About 60

Procedure 60

Replacement Procedures 65

Available Replacement Procedures 65

Battery Replacement 66

About 66

Determining the battery condition 66

Battery Fuse 66

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page iv

Covers and Panels Replacement 69

About 69

Cover Replacement Procedures 72

Lift Front Cover Replacement 72

Lift Interface Plate Cover Replacement 76

Accessory Tray Cover Replacement 77

Lift Rear Cover Replacement 77

Forward Frame Filler Cover Replacement 79

Lift Side Cover Replacement 80

Drive Access Panel Replacement 83

Drive Disk Covers Replacement 84

Drive Housing Covers Replacement 88

Ramp Pivot Cover Replacement 95

Specifications 96

Procedure 96

Drive Belt Replacement 102

About 102

Drive Belt Replacement (single stage drive) 103

First Stage Drive Belt Replacement 106

Specifications 110

Generator/Brake Assembly Replacement 115

About 115

Generator/Brake assembly Replacement 116

Dual Stage Generator/Brake Assy Replacement 126

Removal Instructions 135

Installation Instructions 139

Input Drive Assembly Replacement 148

About 148

Input Drive Assembly Replacement (Single Stage Input Drive) 149

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page v

Input Drive Assembly Replacement (Dual Stage Input Drive) 155

Lift Motor Replacement 161

About 161

Videos 161

Specifications 161

Lift motor power 161

Procedure 162

LPCA (Lower PCA) Board Replacement 170

About 170

LPCA System Block Diagram 171

LPCA Interface Connections 172

LPCAFuse Locations 173

Procedure 174

Fixed Arms Replacement 178

About 178

Procedure 178

Moving Arms Replacement 181

About 181

Procedure 181

Ramp Assembly Replacement 187

About 187

Specifications 187

Procedure 187

Stairarm Replacement 197

About 197

Procedure 197

Troubleshooting 205

About 205

Introduction To Troubleshooting 205

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page vi

Basic Steps 205

Validate the customer reported issue: 205

Verify that the console is operating correctly 206

Review the Error Log or CPA Event Log for any active error codes 206

Verify (reproduce) the issue. 207

Perform hardware validation diagnostic tests 207

Verify Club Settings 207

Verify that there are no new error codes 207

Verify service bulletins 208

Standard Error Codes 209

About 209

Viewing Error Codes (Error Log & CPA Event Log) 210

Error Code and Troubleshooting Guide 210

Troubleshooting with Error Codes 210

Error Log & CPA Event Log 211

About 211

LED Console (P10, P30, P30i and P31) Error Log 212

Touchscreen Console (P62, P80, and P82) CPA Event Log 213

System Troubleshooting Procedures 216

Available Troubleshooting Procedures 216

Blown Battery Fuse Troubleshooting 217

Preventive Maintenance 219

About 219

Maintenance Schedule 219

Precor Preventative Maintenance Plan 219

Electrical Systems 220

Electrical System Overview 220

Power-up sequence 220

Banner default state 220

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page vii

System Component Overview 221

Console 222

Base 222

Generator/Brake system 223

Active Status Light (ASL) 223

Battery 223

Battery location 223

Determining the battery condition 223

Battery Fuse 224

System Wire Diagram 224

COMM Data Cable Wire Diagram 225

Parts 227

About 227

Exploded View Diagrams and Parts List 228

Optional PDF version 228

Exploded View Diagram 229

Parts List 235

Appendix A : Edition Information i

Edition i

Additional Documentation i

Appendix B : Notices and Safety ii

Trademarks ii

Intellectual Property ii

Warranty ii

Safety Notices ii

Service Safety Guidelines iii

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page viii

Introduction

Only Precor certified technicians are authorized to service Precor equipment. If you are not a

Precor certified servicer, you must not attempt to service any Precor product. Call your dealer

for service information

WARNING: This service documentation is for use by Precor certified servicer providers

only. Personal injury can result from electrical shock and/or mechanical moving parts.

This service manual applies to the Experience™ Series 600 Line EFX1®models with the

EFX600-18 Base.

Model EFX600-18 Configuration

EFX633 Fixed Arms, Moving CrossRamp, and P30 LED console

EFX635 Moving Arms, Moving CrossRamp, and P30 LED console

EFX663 Fixed Arms, Moving CrossRamp, and P62 touchscreen console

EFX665 Moving Arms, Moving CrossRamp, and P62 touchscreen con-

sole

EFX685 Moving Arms, Moving CrossRamp, and P82 touchscreen con-

sole

1Elliptical Fitness Crosstrainer

Contact Precor Customer Support at support@precor.com or 800.786.8404 with

any questions.

Page 1

1 Introduction

This document provides information to service the equipment base independent of the

installed console. For console service documentation, refer to the particular console service

manual.

This document contains information required to perform Troubleshooting and replacement pro-

cedures required to repair and maintain this equipment including: general product information,

software diagnostic procedures, preventative maintenance procedures, inspection and adjust-

ment procedures, Troubleshooting procedures, replacement procedures and system block

and wiring diagrams.

Additional Documentation

There is also an online web version if you have internet access at: Online Service Manuall

Popular Fitness Equipment manuals by other brands

NSD

NSD PB-188P user manual

Performance

Performance HyperVibe User instructions

Scalamobil

Scalamobil S27 Operator's manual

FYTTER

FYTTER RedMIUM BENCH BE-T6R manual

Taurus

Taurus TF-RK1312 Assembly and operating instructions

Nustep

Nustep T5 Assembly instructions

Movement

Movement BICEPS Idea owner's manual

Kegel8

Kegel8 V For Men user guide

Skandika

Skandika Styrke II instruction manual

BLK BOX

BLK BOX 21-0122-0B Owner's manual & quick start guide

Stamina

Stamina aeropilates premier 299 owner's manual

SPORTSTECH

SPORTSTECH PBX300 quick start guide

ParaBody

ParaBody Serious Steel 877102 Assembly guide

Weslo

Weslo Gym 650 Gebruikershandleiding

Rebel

Rebel ACTIVE RBA-1011 user manual

4iiii

4iiii FLiiiight owner's manual

Image

Image 540 manual

SteelFlex

SteelFlex PLHP Assembly instructions & owner's manual