TYROLIT Hydrostress WCE18 User manual
Index 000
OPERATING INSTRUCTIONS
WCE18
Translation of the originalinstructions
11001965 en / 23.01.2020
2
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00
www.tyrolit.com
Congratulations!
You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit, a highly
sophisticated and reliable state-of-the-art device. Only genuine TYROLIT Hydrostress
spare parts can guarantee quality and interchangeability. If maintenance work is neglected
or carried out improperly, we will be unable to honour our warranty obligations. All repairs
must be carried out by trained personnel only.
Our after-sales service is available
to help make sure your TYROLIT Hydrostress units
remain in perfect working order
.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress
Table of conTenTs 3
Table of contents
1. Safety 4
1.1. Symbols in these instructions 4
1.2. Generally safety instructions 5
2. Description 6
2.1. Wire saw system 6
2.2. Intended use 6
2.3. Wire saw 6
3. Assembly 7
3.1. Diamond wire storage unit 7
3.2. Restoring 8
3.3. Mounting the diamond wire guard 8
3.4. Connecting the water and power supplies 9
4. Operation 10
4.1. Positioning and securing the wire saw 10
4.2. Correct cutting direction 11
4.3. Overview of operating elements 12
4.4. Overview display elements 13
4.5. Starting the wire saw 14
4.6. Diamond wire drive 15
4.7. Feed 16
4.8. Transport 17
5. Servicing and maintenance 18
5.1. Check bandages for wear 19
5.2. Troubleshooting 19
6. Technical data 20
6.1. Dimensions 20
6.2. Weights 20
6.3. Water connection 20
6.4. Electric controls 21
6.5. Pneumatics 21
6.6. Diamond wire lengths 21
6.7. Noise level data to ISO 3744 21
7. EC Declaration of Conformity 22
4safeTy
Safety
These instructions are just one part of the documentation supplied together with the wire
saw.
These instructions and the “Safety Manual for Wire Saws” form a complete set of docu-
mentation.
These instructions and the “Safety Manual for Wire Saws” are a part of the equipment.
They describe how to use the equipment safely and properly in all phases of operation.
• Read the instructions carefully before use, particularly the safety instructions.
• Keep the instructions for the entire service life of the equipment.
• Ensure that the instructions are available to the operator and the service engineers at
all times.
• Pass the instructions on to all subsequent owners or users of the equipment.
• Update instructions with all supplements received from the manufacturer.
Symbols in these instructions
DANGER
Warns of danger, where failure to comply could lead to death or serious injuries.
WARNING
Warns of danger, where failure to comply could lead to injuries or damage to property.
WARNING
Warns of dangerous electrical voltage.
Before working in an area identied in this way, the installation or device must be
isolated from the power (voltage) and secured to prevent it being powered up again.
INFORMATION
Information for optimum use of equipment. Any failure to observe this information may
mean that the performance information shown in the technical data cannot be guaran-
teed.
RECYCLING
Take waste for recycling.
DISPOSAL
Observe national and regional rules and guidelines regarding disposal.
1
1.1
safeTy 5
INFORMATION
Do not allow unauthorized personnel to operate wire saw systems. Information about
authorized personnel is available in the “Safety Manual for Wire Saws”.
Generally safety instructions
DANGER
Any failure to comply with the safety instructions in the “Safety Manual / System
Handbook” may result in serious injury or death.
▶Please ensure that the “Safety Manual / System Description for Wire Saws” has been
read and understood in full.
DANGER
Risk of cut injury from diamond wire!
▶Always wear protective gloves when working on the wire saw, particularly when
working on the diamond wire.
▶Only operate the wire saw with a guard.
DANGER
Risk of serious injury or material damage as a result of uncontrolled movements of
the wire saw!
▶Never connect or disconnect hoses or cables while the wire saw is running.
Signs on the machine
Safety sign
1 Wear safety shoes 3 Wear a breathing mask 5 Read the instructions
2 Wear gloves 4 Wear a helmet, goggles
and hearing protection 6Before working on the unit
Unplug mains connector
Name plate
Personal Protective Equipment
It is mandatory for anyone working with or on core drilling systems to wear personal
protective equipment.
1.2
1.2.1
1.2.2
6DescripTion
Description
Wire saw system
The functions of the wire saw systems are described in the “Safety Manual / System
Description for Wire Saws”.
Intended use
Transportable wire saw for use on construction sites, for cutting (reinforced) concrete,
stone and masonry. Designed for industrial applications only.
Not suitable for use in potentially explosive atmospheres.
Wire saw
1 Diamond wire guard 8 Drive roll
2 Base frame 9 Feed cylinder
3Wire exit roller (slack side) 10 Transport handle
4 Wire feed roller (tensioned side) 11 Electric controls with frequency inverter
5 Support rod 12 Control unit
6 Diamond wire 13 Compressor (accessory)
7 Wire store carriage 14 Water lances (accessory)
2
2.1
2.2
2.3
assembly 7
Assembly
Diamond wire storage unit
3
3.1
8assembly
Restoring
INFORMATION
Ensure when tting a new wire store that the wire from the last storage roller to the exit
roller is properly aligned.
Mounting the diamond wire guard
DANGER
Risk of death or serious injury due to a whipping action of the wire or diamond
elements ying o the wire.
▶Always work with the diamond wire guard tted.
▶Always maintain the dened safety distances and working areas.
3.2
3.3
assembly 9
Connecting the water and power supplies
Connecting the power supply
Water supply
The cooling water of the saw system ows from the frequency inverter of the unit to the
water distributor at the wire saw. The water is fed to cool the motor of the drive roller on
the one hand, and as spray water to the diverter rollers and to supply the water lances
on the other.
Water connection
Pressure Min. 1.5 bar to max. 6 bar
Quantity Min. 4l/min
Temperature Max. 2-25 °C
3.4
3.4.1
10 operaTion
Operation
Positioning and securing the wire saw
DANGER
Due to wire saw rolling away.
Switch on the wire saw only when it is level and upright. If it is on an inclined surface,
secure the wire saw to prevent it rolling away.
The wire saw must be rmly secured to the oor by means of dowels and anchor bolts.
Auxiliary item support
To ensure the wire saw is secured in position, it is possible to extend a support mounted
on the side of the unit and fastened appropriately.
4
4.1
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