TYROLIT Hydrostress SK-SD Guide

Operating Instructions

Spare Parts List

10994442 en / 26.8.13

Wire saw SK-SD

Index 007

Operating Instructions

10994442 en / 26.8.13

Manufacturer’s address:

TYROLIT Hydrostress AG

Witzbergstrasse 18

CH-8330 Pfäffikon

Switzerland

Phone +41 (0) 44 / 952 18 18

Fax +41 (0) 44 / 952 18 00

TYROLIT Hydrostress AG reserves the right to make technical changes

without prior notice.

The reprinting of these Operating Instructions, including extracts, is

prohibited. No parts may be reproduced or processed, copied or distributed

using electronic systems, in any form whatsoever, without the written

permission of TYROLIT Hydrostress AG.

Operating Instructions Overview

SK-SD / 007 I (II)

Overview

Page

0 Introduction 1

0.1 Congratulations!- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

0.2 Validity of these Operating Instructions - - - - - - - - - - - - - - 2

0.3 Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

0.4 Delimitation of the system- - - - - - - - - - - - - - - - - - - - - - - - 2

0.5 Document structure - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

1 Product description 1

1.1 Important information on the wire saw SK-SD- - - - - - - - - - 1

1.2 Technical data- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

2 Safety instructions 1

2.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

2.2 Safety principles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

2.3 General safety rules- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

2.4 Information and symbols- - - - - - - - - - - - - - - - - - - - - - - - - 4

2.5 Generally applicable warnings of residual dangers - - - - - - 5

2.6 Responsibility - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

3 Design and function 1

3.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

4 Assembly / disassembly 1

4.1 Assembly / disassembly of the saw system - - - - - - - - - - - 1

4.2 Transport and place of installation - - - - - - - - - - - - - - - - - - 3

4.3 Assembly wire saw SK-SD - - - - - - - - - - - - - - - - - - - - - - - 3

4.4 Removal wire saw SK-SD- - - - - - - - - - - - - - - - - - - - - - - - 11

5 Operation 1

5.1 Operation wire saw SK-SD - - - - - - - - - - - - - - - - - - - - - - - 1

5.2 Troubleshooting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

5.3 Putting into operation - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

6 Servicing and Maintenance 1

6.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

6.2 Maintenance and servicing table - - - - - - - - - - - - - - - - - - - 3

6.3 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

6.4 Wearing parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Overview Operating Instructions

II (II) SK-SD / 007

Operating Instructions Introduction

SK-SD / 007 0-1

0 Introduction

0.1 Congratulations!

You have decided to buy an advanced, tried and tested Hydrostress sys-

tem and have thus acquired a highly sophisticated and reliable state-of-the-

art unit.

Thanks to our efforts in the quality assurance area, your Hydrostress sys-

tem is another top-of-the-range Swiss product:

• High performance

• Reliable operation

• High portability

• Easy handling

• Low maintenance costs

Only using original Hydrostress spare parts provides quality and inter-

changeability.

In the case of neglected or inappropriate maintenance, we will be unable

to accept the warranty commitment as specified in our terms of delivery.

All repair work must be carried out by trained personnel only.

Should you need more details concerning your Hydrostress system in or-

der to keep it in perfect condition, please contact our after-sales service for

further information.

We hope that you will not experience any problems while working with your

Hydrostress system.

TYROLIT Hydrostress AG

Management

TYROLIT Hydrostress AG

Witzbergstrasse 18

CH-8330 Pfäffikon

Switzerland

Phone +41 (0) 44 / 952 18 18

Fax +41 (0) 44 / 952 18 00

Introduction Operating Instructions

0-2 SK-SD / 007

0.2 Validity of these Operating Instructions

These Operating instructions are just one part of the documentation ac-

companying the wire saw SK-SD. These Operating Instructions are supple-

mented by the “Wire saws Safety Manual / System Description”, see

document structure 0.5, 0-3.

This manual is only valid for the following system:

Wire saw SK-SD

0.3 Standards

This Operating Manual has been prepared in accordance with CE Machin-

ery Directive Appendix I and with the relevant standards in force at the time

of printing.

0.4 Delimitation of the system

These Operating Instructions describe the use of the wire saw SK-SD.

Operating Instructions Introduction

SK-SD / 007 0-3

0.5 Document structure

The wire saw SK-SD documentation is structured as follows:

0.5.1 Wire saws Safety Manual / System Description

Hydrostress Machines and components have a modular design and can be

assembled into various machine systems.

The “Wire saws Safety Manual / System Description” has been provided to

help you operate the wire saw systems safely.

0.5.2 Operating Instructions / Spare parts list wire saw SK-SD

0.5.2.1 Operating Instructions

These Operating Instructions describe the characteristics of the wire saw

SK-SD only.

0.5.2.2 Spare Parts List

The spare parts list is a standard part of the Operating Instructions.

0.5.3 Instruction leaflet

Instruction leaflets are used for system components that do not have their

own Operating Instructions, but still require information to be provided for

safe assembly or trouble-free operation.

Document

General system: Wire saws Safety Manual / System Description

Machine Operating Instructions / Spare parts list

wire saw SK-SD

Components Instruction leaflet

Information

These Operating Instructions are supplemented by the primary “Wire

saws Safety Manual / System Description” documentation and by the

documentation accompanying the product.

Introduction Operating Instructions

0-4 SK-SD / 007

Operating Instructions Product description

SK-SD / 007 1-1

1 Product description

1.1 Important information on the wire saw SK-SD

1.1.1 Description of the main components

Fig. 1-1 Main components

1 Drill rig BC-2 6 Water supply

2 Drive roll unit 7 Drive motor unit

3 Diverter roll unit 8 Feed motor unit

4 Drive roll 1 9 Diamond wire guard

5 Drive roll 2

Information

The wire saw SK-SD consists of drill rig BC-2 (No. 974266) and the wire

saw kit SK-SD (No. 977084).

Product description Operating Instructions

1-2 SK-SD / 007

1.1.2 Application

The wire saw SK-SD is designed and built for the following application:

• Cutting concrete (including reinforced concrete) and natural stone, for

other materials please contact us.

• Cutting of parting cuts, flush cuts and angle cuts in ceilings, floors or

walls.

• The wire saw SK-SD should only be used and operated with the author-

ised anchoring systems.

• Only original TYROLIT cutting tools, diamond wire connectors and ac-

cessories should be used.

The applicable mandatory limitations on use and parameters are contained

in Chapter 1 "Technical Data" 1.2, 1-4.

1.1.2.1 Safety measures

Any use other than for the intended purpose (see Chapter 1.1.2, 1-2)

constitutes abuse or misuse.

1.1.3 Name plate

Fig. 1-2 Name plate

Table of contents

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