TYROLIT Hydrostress TME700P User manual

Operating manual

Spare parts list

Stone cutoff saw

TME700P

Index«000

10995348 en

16.07..2015

Manufacturer's address:

TYROLIT Hydrostress AG

Witzbergstrasse 18

CH-8330 Pfäffikon

Switzerland

Tel

+41 44 952 18 18

Fax +41 44 952 18 00

e-mail:info@tyrolit.com

www.hydrostress.com

TYROLIT Hydrostress AG reserves the right to make technical changes without prior notice.

Printing of this operating manual, including extracts from it, is prohibited. No parts of it may be

reproduced in any form or processed using electronic systems,duplicated or disseminated without the

written permission of TYROLIT Hydrostress AG.

Preface to the operating manual

This operating manual makes it easier to become familiar with the machine and to use it properly.

The operating manual contains important information on how to operate the machine safely, properly and

efficiently. Following the operating manual helps avoid danger, avoid repair costs and downtime, and

increase the machine's reliability and life.

The operating manual must besupplemented with instructions based on national regulations for accident

prevention andenvironmental protection.

The operating manual must always be readily available at the location where the machine is used.

The operating manual must beread and used by any person assigned tasks with the machine, such as:

- operation, including set-up, repair of malfunctions during operation, disposal of production

waste, maintenance, disposal of materials

- maintenance (service, inspection, or repair) and/or Transport

In addition to the operating manual and the regulations for accident prevention in force in the country and

at the location where the machine is used, recognised technical rules for safe and correct operation must

befollowed.

Table of contents

Basic safety instructions

Machine description

Assembly and initial preparation for operation

Transport

Operation

Disassembly

Maintenance

Malfunctions

9. Electric scheme

10.Declaration of conformity

Basic safety instructions

1.1

Warnings and symbols in this manual

Danger! Points out that serious or even fatal injuries may result if not followed.

Caution! Points out that injuries may result if notfollowed.

Notice! Points out that damage to the machine or other equipment may result if notfollowed.

1.2

Principle of intended use

Danger! 1.2.1 The stone cutoff saw is designed exclusively for wet sawing of building blocks made of

mineral materials. Sawing ofwood or metal isprohibited!

The manufacturer/supplier is not liable for damages resulting from improper use.

Compliance with the operating manual and observation of inspection and service

requirements are essential components of proper use.

1.2.2 Use the machine only in correct working order and for its intended purpose. The operator

must follow the instructions inthe operating manual and befully aware of the safety

requirements and hazards posed by the machine. In particular, any faults that may

compromise safety must be

repairedimmediately.

1.3

Organisational measures

1.3.1 Always keep the operating manual readily available at the location where the machine is used!

Danger! 1.3.2 lnstruct users to observe supplements to the operating manual as weil as all generally

applicable legal and other mandatory regulations on accident prevention and

environmental protection!

Obligations of this nature may also relate to the use of dangerous substances, for

example, or the wearing of personal protective equipment or to road traffic regulations.

Danger! 1.3.3 Personnel assigned to work with the machine must have read the

operating instructions and, in particular, the chapter on safety before beginning work.

Reading the manual for the first time when working on the machine is too late.

This applies especially to persons who work on the machine only occasionally, such as

those performing set-up and maintenance.

1.3.4 Check at least from time to time whether personnel are performing the work in

compliance with the operating manual and paying attention to risks and safety

factors!

Caution! 1.3.5 Use personal protective equipment where necessary or if required by regulations.

Danger! 1.3.6. Obey all safety and danger notices on the machine!

Danger! 1.3.7 Ensure that all safety and danger notices on the machine remain clearly legible!

Danger! 1.3.8 Inthe event of safety-relevant changes to the machine or itsoperating performance,

stop the machine immediately and report the malfunction to the responsible

authorities/person!

Danger! 1.3.9 Never make any modifications, additions or conversions which might affect safety

without the supplier's approval!

Danger! 1.3.10 Use only manufacturer's original parts!

Danger! 1.3.11 Observe the stipulated periods or the periods given in the operating manual for

inspections! The machine must be inspected annually by an expert.

1.3.12 The machine must bethoroughly cleaned before inspection.

Danger! 1.3.13 The power cord must be unplugged before all inspection or repair work.

1.4

Personnel selection and qualification; fundamental duties

Danger! 1.4.1 Only persons aged 18 years and over and who have been instructed on how

to operate the machine may be entrusted with operating it independently.

Danger! 1.4.2

Danger! 1.4.3

Danger! 1.4.4

People must not remain unnecessarily on the machine or in its area of movement!

During all machine movements, operating personnel must always ensure that they

do not endanger themselves or others.

Work on electrical equipment on the machine may only becarried out by an

electrician or by instructed persons under the guidance and supervision of an

electrician in

accordance with electrical regulations.

Danger! 1.4.5 Personnel who are being trained, instructed or in training as part of a general

education programme may only be permitted to work on the machine while under

the constant supervision of an experienced person!

1.5

Safety instructions during specific operating phases

1.5.1

Normaloperation

1.5.1.1 Avoidallactionsandworkingmethodswhichmaycompromisesafety

Danger! 1.5.1.2 Take steps to ensure that the machine isoperated only in a safe and proper

condition!

1.5.1.3 Check the machine for visible external damage and defects at least once per shift.

lmmediately report any changes (including in operational performance) to the appropriate

office/individual! lf necessary, stop the machine immediately and make it secure.

Danger! 1.5.1.4 Incase of malfunction, stop the machine immediately and make it

secure. lmmediately repair any malfunctions!

Danger! 1.5.1.5 The stone cutoff saw is designed exclusively for wet sawing of building blocks.

Sawing of wood or metal is prohibited!

Danger! 1.5.1.6 The machine must not be connected to a circuit without a ground-fault circuit

interrupter (FI) in the electrical line or distribution box.

Danger! 1.5.1.7 Before beginning cutting operations each day, check the following:

- condition of the diamond saw blade (cracked saw blades must be replaced -when

in doubt, by an expert)

- functional condition of the safety devices

- adequate cooling water supply - dry sawing is not permitted!

Danger! 1.5.1.8 Do notjam saw blade.

Danger! 1.5.1.9 The electrical plug must not be pulled when the machine is running.

Notice! 1.5.1.10 When there is danger of freezing, remove the water pump from the pan

(do not switch on pumps that are already frozen - thaw them out slowly).

1.5.2 Special work in conjunction with use of the machine and maintenance and repairs

during operation; disposal

Caution! 1.5.2.1 Observe all the setting, maintenance and inspection activities and timetables,

including instructions for replacing parts/secondary devices, as described in the

operating manual! Only technically qualified personnel should carry out these

activities.

Caution! 1.5.2.2 Brief operating personnel before beginning special operations and maintenance

work! Appoint supervisory personnel.

Danger! 1.5.2.3 lf the machine is completely shut down during maintenance and repair work, it must

be mechanically secured to prevent accidental activation.

Note 1.5.2.4 Before cleaning the machine with water or other cleaning agents, cover/seal all

openings that, for reasons of safety and/or functioning, water/steam/cleaning agents

must not beallowed to enter. Particularly endangered are electrical motors, switches

and plug connections. Cleaning with a steam jet is not permitted.

Note 1.5.2.5 After cleaning, the covers and tapes must be removed completely!

Danger! 1.5.2.6 Always tighten loose screw connections during servicing and maintenance work!

Danger! 1.5.2.7 Any safety devices removed during set-up, maintenance or repair must be

reinstalled and checked immediately upon completion ofthe maintenance and repair

work!

1.5.2.8 Dispose of fuel and consumable materials and replacement parts in a safe and

environmentally-friendly manner!

1.6

Notice on specific hazard types

1.6.1 Electricity

Danger! 1.6.1.1 Only use original fuses with the specified amperage! lfthe electrical power supply is

interrupted, shut down the machine immediately!

Danger! 1.6.1.2 Perform maintenance or repair work only when the machine is separated from the

electric circuit.

Danger! 1.6.1.4 The electrical equipment on the machine should be inspected/checked on a regular

basis. Defects, such as loose connections or scorched cables, must be repaired

immediately .

1.6.2

Dust

1.6.2.1 Observe applicable national regulations when working in enclosed spaces!

1.7 Transport

Danger! 1.7.1 Use a four ring suspension gear of sufficient carrying force when dislocating

themachine.

Danger! 1.7.2 Determine anexpert to give the appropriate handling instructions for the lifting

procedure!

Danger! 1.7.3 Lift machine according to the instructions as provided inthe operation manual

(stop points for load carrying devices etc.) by means of the lifting gear ina

workmanlikemanner!

Danger! 1.7.4 Useonly suitable transport vehicles with sufficient liftingcapacities!

Danger! 1.7.5 Secure the load reliably. Use suitable lifting points!

Danger! 1.7.6 Disconnect all power sources before moving the machine,even for very short

distances! Ensure that the machine iscorrectly reconnected to the power supply

beforerestarting!

Danger! 1.7.7 Restartthe machine strictly inaccordance with the operating manual!

Machine description

2.1

Overview ofcomponents

ltem 1 Frame

ltem 2

Watertub

ltem 3 Sawtable

ltem4

Switchbox

ltem 5 Sawhood

ltem 6 Motor

ltem 7 Cutting height adjustment

ltem 8 Saw blade

ltem 9 Saw head

ltem10 Emergencyswitch

ltem 11 Connector plug

ltem12

Switch

ltem13

Feedgrip

ltem14 Jackring

Item 15

Switch start

Item 16

suspension point

2.2

Protectiveequipment

ltem 5 - Saw hood

ltem 10- Emergency switch

2.3

Technical data

Motor power

Operationvoltage

Currentconsumption

Connected load

Safety class

5,5kW

400V

13 A

400 V/ 32 A

IP 55

Saw blade shaft r.p.m.1380 r.p.m.

Saw

blade

diameter

650/700

Saw blade arbor

Cutting depth 60mm

245/270 mm

Cutting length.

Table width

600mm

630mm

Height

Width 1350 mm

910

Lenght 1470 mm

Weight 220 kg

Subject to technical changes!

Table of contents

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