Tuff Tonneaus 10812 Install guide

TONNEAU FITTING INSTRUCTION

Toyota Hilux Extra Cab SR5 A Deck

October 2015 to Current

Part number: 10812

Package includes

 1 X Tonneau cover  4 x Bar Brackets (300474)

 2 x Tonneau Support Bar (300516)  34 x Rivets (300482)

 2 x Support Bar S eat  1 x Lock Bracket

 1 x Fitting Instructions  18 x Rope Buttons (300473)

 1 x Warranty Card  18 x Anti-Abrasive Discs (300456)

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Table of Contents

1. TONNEAU COVER FITTING .............................................................................................................. 3

1.1 BASIC TOOL REQUIRED ................................................................................................................. 3

1.2 TONNEAU COVER INSTALLATION PROCEDURE ............................................................................ 3

2. TONNO LOCK ................................................................................................................................... 5

2.1 BASIC TOOL REQUIRED ................................................................................................................. 5

2.2 TONNO LOCK CONTENTS .............................................................................................................. 5

2.3 FITTING TONNO LOCK ................................................................................................................... 5

3. MULTI-FIT SUPPORT BAR ................................................................................................................ 6

2.1 BASIC TOOL REQUIRED ................................................................................................................. 6

2.2 MULTI-FIT SUPPORT BAR CONTENTS ........................................................................................... 6

2.3 FITTING MULTI-FIT BAR ................................................................................................................ 6

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1.1.

1. TONNEAU COVER FITTING

TONNEAU COVER FITTINGTONNEAU COVER FITTING

TONNEAU COVER FITTING

NOTE

Read entire instructions prior to start.

1.1 BASIC TOOL REQUIRED

1.1 BASIC TOOL REQUIRED1.1 BASIC TOOL REQUIRED

1.1 BASIC TOOL REQUIRED

Drill, 4.5mm Drill Bit, Rivet Gun, Marking Pencil / Pen

1.2 TONNEAU COVER INSTALLATION PROCEDURE

1.2 TONNEAU COVER INSTALLATION PROCEDURE1.2 TONNEAU COVER INSTALLATION PROCEDURE

1.2 TONNEAU COVER INSTALLATION PROCEDURE

1. To fit bar brackets measure 10mm back from t e rear of t e sports bar and 670mm

from t e tailgate to t e front of t e car (5mm down from top edge of tub). Drill and

rivet using two large rivets for eac Bar Bracket. Install support bar according to

supplied instructions.

2. Fit Round Body Hoo s (Buttons) to Tailgate

Wit a non-permanent marker mark t e positions of t e rear buttons.

- T e first two are 30mm in from eit er side of t e tailgate and 455mm from t e

bottom of t e tailgate.

- T e next two are 242mm in from t e sides of t e tailgate and 455mm from t e

bottom of t e tailgate.

- T e last two are 452mm in from t e sides of t e tailgate and 460mm from t e bottom

of t e tailgate.

- Using a 4.5mm drill bit drill a ole in eac of t ese positions, t en pop rivet a button

into place.

See Figure 1

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3. Fit Round Body Hoo s (Buttons) to the Sides

Firstly attac t e front of t e Tonneau to t e front of t e ute tub placing t e Plastic

Retainer (Fitted on t e Tonneau Cover) on to t e Metal Lip on t e Body, between t e

cabin and t e Ute Body. (Be ind rear windscreen).

Centre t e cover, place it over t e support bar and attac t e rear bunji loops to t e

buttons on t e tailgate.

- On eac side wit a non-permanent marker mark 130mm down from t e inside

edge of t e tub near t e rear bunji.

- Also on eac side, between t e sports bars, mark 135mm down from t e inside

edge of t e tub.

- Wit a straig t edge or string line draw a straig t line between t ese two positions.

Extend t e line to t e front of t e tub.

- Vertically line up each button except the front) to each bunji loop starting from the

rear bunji loop, alternating from side to side working towards the front. Attach each

bunji to the button as it is fitted.

- The front button on each side is placed on the line 140mm from the front of the tub.

30mm 242mm 452mm

455mm

460mm 455mm

Figure 1

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2.2.

2. TONNO LOCK

TONNO LOCKTONNO LOCK

TONNO LOCK

T e Tonno Lock is now a standard feature included wit all

Tuff Tonneaus. T e Tonno Lock is situated at t e front of

t e tonneau cover, so as not to impede t e accessibility of

t e Tuff Tonneau.

Fitting t e lock is simple and only requires a small

attac ment on t e inside edge of t e tub be ind t e cab.

Toget er wit a padlock, it provides you wit an extremely

effective t eft deterrent. T e Tonno Lock is designed to suit

all utes and prevent t ieves stealing your Tuff Tonneau, so you can continue to rely on t e Tuff

Tonneaus’ name to give you w at you want in a tonneau cover.

2.1

2.1 2.1

2.1 BASIC TOOL REQUIRED

BASIC TOOL REQUIREDBASIC TOOL REQUIRED

BASIC TOOL REQUIRED

Rivet gun, Drill, Torc , and Marking Pencil/Pen.

You will need to buy a small Padlock- make sure t e padlock will go t roug t e ole on t e Tonno lock.

2.2

2.2 2.2

2.2 TONNO LOCK CONTENTS

TONNO LOCK CONTENTSTONNO LOCK CONTENTS

TONNO LOCK CONTENTS

- 2 X 4MM Aluminium rivets

- 1 x Tonno Lock bracket

2.3

2.3 2.3

2.3 FITTING TONNO LOCK

FITTING TONNO LOCKFITTING TONNO LOCK

FITTING TONNO LOCK

1. Attac t e black lock bracket to t e bracket on t e tonneau wit your padlock, and fit t e tarp.

2. Getting under t e tarp wit a torc , place t e lock bracket against t e body and mark oles wit a

pen.

3. Remove tonneau and drill t e marks wit a 4 mm drill bit, place t e lock bracket in position and

rivet.

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3.3.

3. MULTI

MULTIMULTI

MULTI-

-FIT SUPPORT BAR

FIT SUPPORT BARFIT SUPPORT BAR

FIT SUPPORT BAR

T e Tuff Tonneau Multi - Fit Support Bar is designed to fit

almost all Utes on t e Market, from Suburu Brumbys to

Cab C assis aluminium trays.

2.1

2.1 2.1

2.1 BASIC TOOL REQUIRED

BASIC TOOL REQUIREDBASIC TOOL REQUIRED

BASIC TOOL REQUIRED

Drill, 4mm drill bit

2.2

2.2 2.2

2.2 MU

MUMU

MULTI

LTILTI

LTI-

-FIT SUPPORT BAR

FIT SUPPORT BARFIT SUPPORT BAR

FIT SUPPORT BAR

CONTENTS

CONTENTSCONTENTS

CONTENTS

- 1 x ollow bar centrepiece - 2 x grub screws

- 2 x solid bar end piece - 1 x Tonneau bar s eat

2.3

2.3 2.3

2.3 FITTING

FITTING FITTING

FITTING MULTI

MULTIMULTI

MULTI-

-FIT BAR

FIT BARFIT BAR

FIT BAR

1. Insert solid bar pieces into eit er end of ollow tube. Adjust bar so it fits between bar bracket

olders wit t e oles facing to t e ground (so t e grub screws don’t rub against t e tonneau),

as s own above and t en wit a w ite pencil make a mark t roug t e small oles of t e

ollow bar onto t e solid ends. T is is w ere you will drill a ole to t e dept of about 1-2mm

(do not go any furt er)

2. Join t e pieces back toget er and screw grub screws t roug t e ollow bar into t e oles t at

you drilled.

Ma e sure you do not over tighten the grub screws

. T en place t e

tonneau s eat over t e bar to stop t e bar wearing against t e tonneau. Refit t e bar. You

may kink t e bar in t e middle to give it some extra eig t to assist wit water runoff.

Warning if you do not fit the tonneau sheath over the bar, the tonneau cover will quic ly wear

through which is not covered by warranty.

Your Tuff Tonneau is now ready for work.

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