Tuff Tonneaus 10634 Install guide

TONNEAU FITTING INSTRUCTION

JMC Vigus Dual Cab Ute

Bunji Loop Soft Tonneau Cover

Part number: 10634

2 | P a g e

Supplied Parts.

Check the contents of the kit prior to fitment.

Ensure that your new tonneau fitting kit is complete. Please read the fitting instructions carefully and

completely before attempting to fit your tonneau.

4 mm Rivets (300803) x

Alcohol Wipes x

Bar Brackets (300474) x 2

Rust Preventative x 1

Anti-Abrasive Discs x

Fitting Instructions x

Tonneau Cover x

1 (1405mm)

Support Bar x 1

Support Bar Sheath x

Kit

Complete

FORD

RANGE

FITTIN

Instructions

Buttons (300473) x 13

Rope Track x 1

Front

Aluminium

Angle x 3

3 | P a g e

1. TONNEAU COVER FITTING

NOTE: Read entire instructions prior to start.

1.1 BASIC TOOL REQUIRED

Drill, 4mm Drill Bit, Rivet Gun, Tape Measure, Marking Pencil / Pen

1.2 TONNEAU COVER INSTALLATION PROCEDURE

1. Fit The Front Rail

(a) Take the piece of aluminium angle that is 1500mm long. On the

face with straight edges measure and drill, using a 4mm drill bit,

5 holes as shown in figure 1.

(b) The centre and 2 outside holes are 35 mm up from the edge. The

2 lower holes are 10mm up from the edge. See Figure 1.

facing inside the tub.

(d) With the aluminium level with the top of the tub drill through the

holes into the tub, starting from the centre hole. Rivet into place

as you drill the holes.

(e) Take the two side aluminium angles that are 475mm long. With a

4mm drill bit measure and drill 2 holes on each part, 90mm and

415mm on the face with straight edges from the front. See

Figure 2

(f) Drill and rivet the two side pieces of angle into place on both sides

of the piece already attached in step 1. See Figure 3

(g) Silicon where the aluminium angle meets the inside edge of the

tub and where the two side angles join the larger piece.

2. Fit The Ropetrack

(a) Line up the rope track with the edge front angle with the ‘C’

channel facing forward (as shown in Figure 4). Centralise the

rope track.

(b) With a 4mm drill bit, Drill 5 holes evenly spaced in the rope track

and into the aluminium angle.

Figure 1

Figure 2

Figure 3

Figure 4

4 | P a g e

(d) Once all holes have been drilled, remove the rivets and rope

track and clean any swarf away.

(e) Apply a bead of silicone to the flat face of the rope track and

place the rope track back in position. See Figure 5

(f) Rivet the rope track into place

3. Fit The Bar Brackets

(a) From the aluminium angle on the side of the tub measure back

290mm. Place centre of Bar Bracket at this point with the top of

Bar Bracket even with the top edge of tub. Using the Bar Bracket

as a guide, drill into the body. See Figure 6

(b) Apply rust inhibitor and rivet the front and rear holes to complete

attachment of the Bar Bracket.

(d) Follow Section 2 to fit the support bar.

4. Fit The Buttons To Tailgate

(a) To attach Bunjis, firstly slide the front of the cover into the Rope Track channel and drape the cover over

support bar and across the tub.

(b) Using a straight edge or string line, draw a line 590mm from the bottom edge of the tailgate, then measure

and mark the centre of the line.

Figure 5

Figure 6

Figure 7

5 | P a g e

5. Fit The Buttons To The Sides

(a) Place a straight edge under the two external tie downs and draw

a line. This will be the height of the buttons. See Figure 8

(b) Starting from the rear driver’s side bunji, mark directly below the

bunji on the straight line.

bunji. Repeat for the opposite corner.

(d) Mark directly below the second bunji from the back on the driver’s side.

(e) Drill and pop rivet a button into this position and attach the bunji. Repeat for the opposite side.

(f) Mark directly below the third bunji from the back on the driver’s side.

(g) Drill and pop rivet a button into this position and attach the bunji. Repeat for the opposite side.

(h) For the closest bunji to the front attach the button at the same height but measure back from the front of the

tub 515mm, so the button is to the front of the bunji. Attach the 2 front bunjis to the buttons.

(i) To Fit Anti-Abrasive Discs: Firstly clean the area behind each bunji head with a clean rag and methylated

sprits. Then attach the anti-abrasive discs centrally behind each bunji head.

This complete installation.

2. MULTI-FIT SUPPORT BAR

The Tuff Tonneau Multi - Fit Support Bar is designed to fit almost all Utes on

the Market, from Suburu Brumbys to Cab Chassis aluminium trays.

2.1 BASIC TOOL REQUIRED

Drill, 4mm drill bit

2.2 MULTI-FIT SUPPORT BAR CONTENTS

1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket holders with

the holes facing to the ground (so the grub screws don’t rub against the tonneau), as shown above and then

with a white pencil make a mark through the small holes of the hollow bar onto the solid ends. This is where

you will drill a hole to the depth of about 1-2mm (do not go any further)

2. Join the pieces back together and screw grub screws through the hollow bar into the holes that you drilled.

Make sure you do not over tighten the grub screws. Then place the tonneau sheath over the

Figure 8

6 | P a g e

bar to stop the bar wearing against the tonneau. Refit the bar. You may kink the bar in the middle to give it

some extra height to assist with water runoff.

Warning if you do not fit the tonneau sheath over the bar, the tonneau cover will quickly wear through which is

not covered by warranty.

3. WARRANTY AND FEEDBACK

Please register your warranty details online at:

QR Code:

Website Link:

http://www.tto.com.au/en-au/warranty.html

Please complete our 2 minute feedback section as we strive to constantly improve for our

customers.

Your Tuff Tonneau is now ready for work.

Table of contents

Other Tuff Tonneaus Automobile Accessories manuals

Tuff Tonneaus

Tuff Tonneaus 341 User manual

Tuff Tonneaus

Tuff Tonneaus Ford PX Ranger Space Cab User manual

Tuff Tonneaus

Tuff Tonneaus 431SB User manual

Tuff Tonneaus

Tuff Tonneaus 11303 Install guide

Tuff Tonneaus

Tuff Tonneaus 211SB User manual

Tuff Tonneaus

Tuff Tonneaus 10812 Install guide

Tuff Tonneaus

Tuff Tonneaus Ford PX Ranger Dual Cab User manual

Tuff Tonneaus

Tuff Tonneaus 109 User manual

Tuff Tonneaus

Tuff Tonneaus 334 Install guide

Tuff Tonneaus

Tuff Tonneaus 251 Install guide

Tuff Tonneaus

Tuff Tonneaus 507 Install guide

Tuff Tonneaus

Tuff Tonneaus 521 Install guide

Tuff Tonneaus

Tuff Tonneaus Colorado Dual Cab with Headboard 250 Install guide

Tuff Tonneaus

Tuff Tonneaus 325NSB User manual

Tuff Tonneaus

Tuff Tonneaus 501 Install guide

Tuff Tonneaus

Tuff Tonneaus 142NHB User manual

Tuff Tonneaus

Tuff Tonneaus 10522 Install guide

Tuff Tonneaus

Tuff Tonneaus 524 Install guide

Tuff Tonneaus

Tuff Tonneaus 660 User manual

Tuff Tonneaus

Tuff Tonneaus 322NSB User manual

Tuff Tonneaus

Tuff Tonneaus 411 Install guide

Tuff Tonneaus

Tuff Tonneaus 141 Install guide

Tuff Tonneaus

Tuff Tonneaus 144 Install guide

Tuff Tonneaus

Tuff Tonneaus 10018 User manual

Popular Automobile Accessories manuals by other brands

James Baroud

James Baroud Odyssey user guide

Motorola

Motorola i50sx owner's manual

Yakima

Yakima 9MM STANDARD BIKE MOUNT instructions

Feniex

Feniex T3 instruction manual

Renault

Renault 77 11 423 180 Installation instruction

Kia

Kia E8300-4D000 manual

Brink

Brink 756843 installation instructions

Whispbar

Whispbar K085W Fitting instructions

v.link

v.link CI-VL2-PC-HSD manual

Viking

Viking Stack-Rack Assembly and use instructions

Aries

Aries 203015 installation manual

Choetech

Choetech AT0005 user manual

ZZ2

ZZ2 ZZAIR-PRO instruction manual

Holman

Holman 4A80L installation guide

Thule

Thule 2075 parts manual

Motorola

Motorola T325 quick start guide

TAUBENREUTHER

TAUBENREUTHER 16-3950 FITTING INSTRUCTION

DV8

DV8 FBJL-02 Product installation manual