Trumpf TruTool TKF 1500 User manual

Operator´s manual

english

TruTool TKF 1500 (2C1), (2D1)

www.stampersstore.com

[email protected]

Table of contents

1Safety 4

1.1 General safety information 4

1.2 Specific safety information for beveler 4

2Description 6

2.1 Intended use 6

2.2 Technical data 7

2.3 Symbols 8

2.4 Noise and vibration information 9

3Setting work 10

3.1 Operating automatic feed 10

3.2 Inflating the bellows 10

3.3 Adjusting the angle of bevel 11

3.4 Adjusting the ram length 12

3.5 Setting material thickness 14

3.6 Selecting cutting tool 15

3.7 Driving rollers 16

3.8 Accessories included 16

Pedestal 16

Installing the chip box 17

4Operation 18

4.1 Overload indicator 19

4.2 Working with the TruTool TKF 1500 20

5Maintenance 23

5.1 Installing and disassembling the drive unit 24

5.2 Changing the cutting tool 25

Disassembling the cutting tool 26

Installing and setting the cutting tool 27

5.3 Regrinding cutting tool 28

5.4 Change the sliding sleeve 28

5.5 Lubricating the impeller 30

5.6 Changing the driving roller 30

5.7 Changing the power cable 31

5.8 Replacing carbon brushes 32

2Table of contents 2011-08-22 E612EN_02

6Accessories and consumables 33

6.1 Ordering consumables 33

7Help in the case of problems 35

8Appendix: Guarantee, declaration of con-

formity, replacement parts lists

E612EN_02 2011-08-22 Table of contents 3

1. Safety

1.1 General safety information

■Read all the safety information and instructions including

those in the brochure also supplied.

■Failure to comply with the safety information and instructions

can cause electric shock, burns and/or serious injury.

■Retain all the safety information and instructions for future

use.

Electrical voltage! Risk of fatal injury due to electric shock!

ØRemove the plug from the plug socket before undertaking

any maintenance work on the machine.

ØCheck the plug, cable and machine for damage each time

before using the machine.

ØKeep the machine dry and do not operate it in damp rooms.

ØConnect the fault current (FI) circuit breaker with a maximum

breaking current of 30 mA when using the electric tool out-

side.

ØProtect the machine cable in areas where there are sparks.

ØOnly use original TRUMPF accessories.

Damage to the machine due to improper handling.

ØWear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

ØDo not insert the plug unless the machine is switched off.

After use, pull out the power plug.

ØDo not use the cable to carry the machine.

ØMaintenance may be carried out by trained specialist techni-

cians only.

1.2 Specific safety information for

beveler

Electrical voltage! Risk of fatal injury due to electric shock!

ØAlways lay the power cable away from the back of the

device and do not pull it over sharp edges.

ØDo not perform any work that may cause the machine to

come into contact with hidden power lines or its own cable.

Contact with a live conductor can cause metallic machine

parts to become live and can lead to an electric shock.

4Safety 2011-08-22 E612EN_02

DANGER

WARNING

DANGER

Risk of injury to hands.

ØDo not reach into the processing line with your hands.

ØUse both hands to hold the machine.

Risk of injury from hot and sharp chips!

Chips exit the chip ejector at high speed.

ØUse the chip box.

Risk of injury from falling machinery

ØThe entire weight of the machine must be taken up after

machining the workpiece.

Damage to property due to improper handling.

Collisions could result from an erroneous setting of the

machine.

ØRotate the eccentric shaft one full turn in a clockwise direc-

tion using the Allen key provided. If no collisions can be

detected, remove the Allen key and put the machine into

operation in accordance with regulations.

E612EN_02 2011-08-22 Specific safety information for beveler 5

WARNING

CAUTION

2. Description

1 Gear head

2 Drive unit

3 Eccentric shaft

4 Overload indicator

5 Grease nipple

6 Valve (2x)

7 Stop roller

8 Impeller

9 Feed lever

10 Bellows (2x)

11 Clamping lever

12 Cutting tool

13 On/Off switch

TruTool TKF 1500 beveler (2C1), (2D1) Fig. 56390

2.1 Intended use

The TRUMPF TruTool TKF 1500 beveler (2C1), (2D1) is an

electrical powered hand-held device designed for the following

applications:

■Preparation of all K-, V-, X-and Y-shaped welding grooves

usual for gas and electrical fusion welding with various con-

6Description 2011-08-22 E612EN_02

tinuously adjustable angles of bevel and continuously adjust-

able lengths of bevels.

■Forming of uniform, oxide-free, bright metallic welding bevel

edges in steel and aluminum.

■Beveling of edges on large, bulky workpieces by using the

beveler as a hand-held device.

The TRUMPF TruTool TKF 1500 beveler (2D1) also offers 2-

gear changing for modifying the working speed.

2.2 Technical data

Other countries USA

Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz

Max. length of bevel "ls" continuously adjustable:

Mild steel with 400 N/

mm²

15 mm 0.59 in

Mild steel with 600 N/

mm²

9 mm 0.354 in

Working speed 2 m/min 6.55 ft/min

Nominal power con-

sumption

2000 W -

Nominal current -15 A

Stroke rate with nominal

load

370/min 340/min 340/min 340/min

Weight 24 kg 52.9 lbs

Material thicknesses:

Min. 6 mm 0.236 in

Max. 40 mm 1.57 in

Angle of bevel "ß" con-

tinuously adjustable

20°-55° 20°-55°

Safety class II / II /

Tab. 1

Other countries USA

Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz

Max. length of bevel "ls" continuously adjustable:

Mild steel with 400 N/

mm²

15 mm (1st + 2nd gear) 0.59 in

Mild steel with 600 N/

mm²

11 mm (1st gear)

9 mm (2nd gear)

0.433 in

0.354 in

E612EN_02 2011-08-22 Technical data 7

TruTool TKF 1500 (2C1)

TruTool TKF 1500 (2D1)

Other countries USA

Values

Working speed 1.25 m/min (1st gear)

2 m/min (2nd gear)

4.1 ft/min

(1st gear)

6.55 ft/min

(2nd gear)

Nominal power con-

sumption

2000 W -

Nominal current -15 A

Stroke rate with nominal

load

230/min

(1st

gear)

370/min

(2nd

gear)

170/min

(1st

gear)

340/min

(2nd

gear)

170/min

(1st

gear)

340/min

(2nd

gear)

170/min

(1st gear)

340/min

(2nd gear)

Weight with guide han-

dle

27 kg 59.5 lbs

Material thicknesses:

Min. 6 mm 0.236 in

Max. 40 mm 1.57 in

Angle of bevel "ß" con-

tinuously adjustable

20°-55° 20°-55°

Safety class II / II /

Tab. 2

2.3 Symbols

Note

The following symbols are important for reading and understand-

ing the instruction manual. The correct interpretation of the sym-

bols will help you operate the machine better and safer.

Symbol Name Meaning

Read operating manual Read the operator's manual and safety information in

their entirety before starting up the machine. Closely

follow the instructions given.

Safety class II Indicates a doubly insulated tool.

Alternating current Type or property of current

V Volt Voltage

A Ampere Current, current input

Hz Hertz Frequency (oscillations per second)

W Watt Power, power input

mm Millimeters Dimensions e.g.: material thickness, chamfer length

in Inches Dimensions e.g.: material thickness, chamfer length

noIdle speed Revolution speed without load

8Symbols 2011-08-22 E612EN_02

TruTool TKF 1500 (2D1)

Symbol Name Meaning

.../min Revolutions/strokes per minute Revolution speed, stroke rate per minute

Tab. 3

2.4 Noise and vibration information

Noise emission value may be exceeded.

ØWear hearing protection.

Vibration emission value may be exceeded.

ØSelect tools correctly and replace them promptly when they

show wear.

ØMaintenance may be carried out by trained specialist techni-

cians only.

ØEstablish additional safety precautions for the protection of

the operator against the effects of vibrations (e.g. keeping

hands warm, organizing the work sequences, machining with

normal feed power).

Notes

■The specified vibration emission value was measured in

accordance with a standardized testing procedure and can

be used to compare one electric tool with another.

■The specified vibration emission value can also be applied

for a provisional estimate of the vibration load.

■Times during which either the machine is switched off or run-

ning but not actually in use can considerably reduce the

vibration load during the entire working period.

■Times during which the machine works independently and

self-propelled do not have to be calculated.

Designation of measured value Unit Value

according

EN 60745

Vibration emission value ah (vector sum of

three directions)

m/s212.1

Uncertainty K for vibration emission value m/s22.5

A-class acoustic pressure level LPA typi-

cally

dB (A) 87

A-class acoustic power level LWA typically dB (A) 98

Uncertainty K for noise emission value dB 3

Tab. 4

E612EN_02 2011-08-22 Noise and vibration information 9

WARNING

3. Setting work

Damage to property due to improper handling.

Collisions could result from an erroneous setting of the

machine.

ØRotate the eccentric shaft one full turn in a clockwise direc-

tion using the Allen key provided. If no collisions can be

detected, remove the Allen key and put the machine into

operation in accordance with regulations.

3.1 Operating automatic feed

9 Feed lever

11 Clamping lever

A Clamping position "open"

B Clamping position "zero"

C Clamping position "clamp"

D Feed-index

Fig. 56391

3.2 Inflating the bellows

Notes

■If the pressure in the bellows is too low, then there will be a

danger that the machine will not be guided u close to the

sheet edge and that the bevel will be of nonuniform size.

10 Setting work 2011-08-22 E612EN_02

CAUTION

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