Trumpf TKF 1100-0 User manual

Operator's manual

english

TKF 1100-0

2 Table of contents E543EN_03.DOC

Table of contents

1. Safety ..................................................................................3

2. Description .........................................................................5

2.1 Correct use ..........................................................................6

2.2 Technical data .....................................................................7

3. Tool assembly....................................................................8

3.1 Setting the sheet thickness..................................................8

3.2 Adjusting the ram length ......................................................9

3.3 Selecting angle of bevel.....................................................10

3.4 Adjusting height of the cutting tool.....................................12

3.5 Selecting cutting tool..........................................................13

3.6 Motor handle......................................................................15

4. Operation..........................................................................16

4.1 Working with the TKF 1100-0 ............................................17

4.2 Changing the cutting direction ...........................................18

5. Maintenance .....................................................................19

5.1 Regrind cutting tool............................................................20

Checking cutting tool guide wear..................................20

Inspecting and replacing the wearing plate ..................21

5.2 Replace cutting tool ...........................................................21

Disassembling cutting tool............................................22

Mounting the cutting tool ..............................................22

5.3 Replacing carbon brushes.................................................22

6. Original accessories and wearing parts........................23

Guarantee

Replacement parts list

Addresses

E543EN_03.DOC Safety 3

1. Safety

Read the operator's manual and the general safety rules (mate-

rial number 1239438, red document) completely before putting

the machine into service. Follow precisely the instructions con-

tained therein.

Read the operator's manual and the safety instructions (material

number 125699, red document) completely before putting the

machine into service. Follow precisely the instructions contained

therein.

Adhere to the safety regulations in accordance with DIN VDE,

CEE, AFNOR and to the specific regulations of the country of

operation.

Danger

Risk of fatal injury from electric shock!

Remove the plug from the plug socket before undertaking any

maintenance work on the machine.

Check the plug, cable and machine for damage each time

before using the machine.

Keep the machine dry and do not operate it in damp rooms.

Connect the earth leakage (EL) circuit breaker with a maxi-

mum release current of 30 mA when using the electric tool

outside.

Warning

Danger of injury due to improper handling!

Wear safety glasses, hearing protection, protective gloves

and work shoes when working at the machine.

Do not insert the plug unless the machine is switched off. Pull

the power plug after use.

Warning

Danger of injury to hands!

Do not reach into the processing line with your hands.

Use both hands to hold the machine.

USA/CAN

Other countries

4 Safety E543EN_03.DOC

Caution

Damage to property due to improper handling!

The machine will be damaged or destroyed.

Do not use the power cable to carry the machine.

Always lay the electrical cable away from the back of the

machine and do not pull it over sharp edges.

Have hand-held electrical tools serviced and checked by

qualified technicians. Only use original TRUMPF accessories.

Warning

Risk of injury from falling machinery

The entire weight of the machine must be taken up after

processing of the work workpiece.

Use suspension bracket with balancer.

Use suspension cable.

Caution

Damage to property possible due to improper handling!

Collisions could result from an erroneous setting of the ma-

chine.

Turn the eccentric shaft (2) one full clockwise rotation using the

Allen key provided. If no collisions can be detected, remove the

Allen key and put the machine into operation in accordance

with regulations (see Fig. 39412, p. 5).

E543EN_03.DOC Description 5

2. Description

10 11

1213

1 Bow-handle (can be installed in

2 positions)

2 Eccentric shaft

3 Roller holder

4 Spiral bevel gear

5 Stripper

6 Cutting tool guide

7 Rest plate

8 Pressure die

9 Mount

10 Locking mechanism for mount

11 Clamping lever for fastening the

handle

12 On/Off switch

13 Release inhibiter knob

14 Spindle wheel

TKF 1100-0

Fig. 39412

6 Description E543EN_03.DOC

2.1 Correct use

Warning

Danger of injury!

Only use the machine for the tasks and materials described in

"Intended use".

The TRUMPF TKF 1100-0 bevelling machine is an electric hand

tool used for the following applications:

•Preparation of all K-, V-, X- and Y-shaped welding grooves

used for gas and electrical fusion welding with various angles

of bevel and continuously adjustable lengths of bevel.

•Forming of uniform, oxide-free, bright metallic welding bevel

edges in steel and aluminium.

•Machining of chromium steel and similar high-tensile materials.

•Bevelling of straight and curved edges insofar as the minimum

radius with inner curves is at least 40 mm.

•Bevelling of edges on flat and crooked workpieces, particularly

in connection with tubes when the inside diameter is at least 80

mm in size.

•Bevelling of edges in both directions, whereby the bevelling

can begin and end at any give point on the sheet edge.

•Bevelling of edges on large, bulky workpieces, for which the

bevelling machine is guided as a hand-held device.

•Bevelling of edges in normal position (carrier underneath the

machine) and in "upside-down position" (carrier above the ma-

chine), which is particularly advantageous with the bevelling of

X- and K-welding grooves.

E543EN_03.DOC Description 7

2.2 Technical data

Other countries USA

Values Values Values Values

Voltage 230 V 120 V 110 V 120 V

Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Bevelling

lengths "ls"

continuously

adjustable

•Material

tensile

strength

400 N/mm²

•Material

tensile

strength

600 N/mm²

•Material

tensile

strength

800 N/mm²

Max. 11 mm

Max. 9 mm

Max. 6 mm

Max. 11 mm

Max. 9 mm

Max. 6 mm

Max. 11 mm

Max. 9 mm

Max. 6 mm

0.430 in

0.354 in

0.236 in

Working speed 2.0 m/min 2.0 m/min 2.0 m/min 6.5 ft/min

Nominal power

consumption

1600 W 1500 W 1500 W 1500 W

Stroke rate with

nominal load

340/min 340/min 320/min 340/min

Idle stroke rate 450/min 450/min 440/min 450/min

Weight 10 kg 10 kg 10 kg 25.7 lbs

Sheet thickness

Max. 25 mm

Min. 3 mm

Max. 25 mm

Min. 3 mm

Max. 25 mm

Min. 3 mm

0.984 in

0.12 in

Angle of bevel

"ß"

30°, 37.5°,

45°

30°, 37.5°,

45°

30°, 37.5°,

45°

30°, 37.5°,

45°

Smallest radius

with inner

cutouts

40 mm 40 mm 40 mm 1.57 in

Smallest tube

inside diameter

80 mm 80 mm 80 mm 3.15 in

Protective insu-

lation

Class II Class II Class II Class II

Technical data

Table 1

8 Tool assembly E543EN_03.DOC

Noise and vibration Measured values in accordance

with EN 60745

A-classified sound pressure level Typically 89 dB (A)

A-classified acoustic power level Typically 100 dB (A)

Hand-arm vibration Typically less than or equal to 2.5 m/s²

Measured values for noise and vibration

Note

The measured values specified above may be exceeded while

working.

3. Tool assembly

3.1 Setting the sheet thickness

7 Rest plate 14 Spindle wheel

1. Place machine on the sheet (work position).

2. Adjust the rest plate (7) to match the sheet thickness using the

spindle wheel (14). Allow for 0.5 to 1 mm of play when doing so.

Tab. 2

Fig. 39413

E543EN_03.DOC Tool assembly 9

3.2 Adjusting the ram length

4 Spiral bevel gear

9 Mount

15 Clamping screw

1. Loosen clamping screw (15).

2. Change the setting by turning the spiral bevel gear (4) until the

desired ram length (scale on stripper 5) lines up with the mark-

ing.

3. Afterwards, screw in the clamping screw (15) until it is tight.

Fig. 39414

10 Tool assembly E543EN_03.DOC

3.3 Selecting angle of bevel

b = l sin ß

h = l cos ß

h = s - h

lsLength of bevel

ß Angle of bevel

s Sheet thickness

Fig. 40332

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