Troy Built Models P-40 warhawk User manual

P-40 warhawk (50cc)

Specification:

Length: 1860mm(73.2＂)

Wing span: 2210mm(87＂)

Wing area: 74.75sq.dm(8.06sq.ft)

Wing loading: 140.5g/sq.dm(46.1oz/sq.ft)

Flying weight: 10.5kg(23lbs)

Radio: 6ch & 9servos

Engine: 50cc gasoline engine

SAFETY PRECAUTIONS

INSTRUCTION MANUAL

First-time builders should seek advice from people having building

experience.If misused or abused,it can cause serious bodily injury

and damage to property.

Fly only in open areas and preferably at a dedicated R/C flying site.

We suggest having a qualified instructor carefully inspect your

airplane before its first flight.Please carefully read and follow all

instructions included with this airplane,your radio control system

and any other components purchased separately.

(The people under 18 years old is forbidden from flying this model)

This R/C airplane is not a toy!

50cc gas engine

22″X8-10

6 channel radio for aiplane is highly recommended for this model.

Optional parts: rubber wheel with metal hub.

We strongly recommen you use the thread lock for all the screws when you build your model.

6.25 in Spinner

Gasoline tube

Gasoline

Make sure to assemble retracts as instructed below.

Two wheel retract system

3-way

pressure inlet

Air tank

3-way

pressure inlet

3-way

pressure inlet

3-way

pressure inlet

3-way

pressure inlet

Switch

Air inlet

Strut

Quick release connector

Pressure reduction inlet

Ø1.7mm

Ø0.2mm

The status when the

gear up

Pull out length of 8mm

to make gear down

Air valve Air valve

Pleas notice the inner diameter for each

side of the pressure reduction inlet.

Please insure the sealing of the retract

system before flight .

3-way pressure inlet 5

Air tank

Air inlet

Air line (3000mm)

Quick release connector

Strut

( 90 )

Strut ( 110 )

Switch

Clevis

Rod (2X300mm)

Retainer

TP Screw(2.6x14mm) 2

Ball joint

Pin hinge(4.5x67mm)

Make sure hinges are

mounted in the same line.

1mm

Tailing

edge

Cut away the rubber tube when

the epoxy glue dried.

Make sure they are in

the right position while

installing.

Aileron

Clevis

Rod (2.5x300mm)

TP Screw (2.3x12mm)

Wooden Block(20x20x8mm)

Servo tray(68.5x56.5x2mm)

Screw (4x40mm)

Washer(4x15mm)

Lock Nut (4mm )

Pin hinge(4.5x67mm)

Collar (3mm)

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Rod (2.5x300mm)

Washer

Lock Nut (4mm )

Clevis

Nut (3mm )

Collar (3mm)

Screw (3x10mm)

Screw (4x40mm)

Washer(4x15mm)

Lock Nut (4mm )

Clevis

Screw (3x10mm)

Nut (3mm )

Collar (3mm)

Rod (2.5x300mm)

Install the nylon control horn and connect the linkage.

Install the servo as the illustration below.

Accessory list for the coming installation steps.

Apply instant type AB glue to aileron and pin hinge.

Keep some space about 1mm width between the

tailing edge and the aileron.

Assemble the aileron to main wing with instant type AB glue. Be careful

to ensure the moving parts of the hinges are able to move freely.

Pin hinge (36x20x1mm)

Make sure hinges are

mounted in the same line.

Clevis

Rod (2.5x300mm)

TP Screw (2.3x12mm)

Wooden Block(20x20x8mm)

Servo tray(68.5x56.5x2mm)

Screw (4x40mm)

Washer(4x15mm)

Lock Nut (4mm )

Collar (3mm)

Pin hinge(36x20x1mm)

Flap

1mm

Make sure they are in

the right position while

installing.

Trailing

edge

1.5mm

3mm

TP Screw (2.3x12mm)

Securely glue together. If coming off during flighs, you 'll

lose control of your airplane which leads to accidents!

TP Screw (2.3x12mm)

Rod (2.5x300mm)

Clevis

Lock Nut (3mm )

Screw (3x10mm)

Nut (3mm )

Screw (4x40mm)

Washer

Keep some space about 1mm width between trailing

edge and flap.

Secure the servo.Install the nylon control horn and

connect the linkage.

Epoxy the pin hinges to the flap. Install the servo as the illustration below.

Epoxy the flaps to the wings as illustration.

Accessory list for the coming installation steps.

Top view

Position for

right diagram.

ELEVATOR

Side View

30mm

Top view

Side View

30mm

RUDDER

30mm

AILERON

FLAP

Side View

FLAP

AILERON

40mm

154mm

Adjustment.

Adjustment. The centre of the Gravity.

Adjustment.

TP Screw (3x20mm)

Collar (6mm)

Wooden supporter

Collar (6mm)

Tail gear mount

Collar (3mm) 2

Tail landing gear(3mm)

Tail wheel (45mm)

Washer (3x6mm) 4

Wooden Block (9mm Ply)

Wooden Block (3mm Ply)

Steel wire (0.5x3000mm)

Wooden Block(63x60x35mm)

Collar (6mm)

Wheel (115mm)

Landing gear (6mm)

TP Screw (3x20mm )

Landing gear straps

Tail wheel (45mm)

Collar(3mm)

Tail landing gear

Tail gear mount

The sketch map when assemble the tail landing

gear to the wheel steeling mount.

Wooden Block (9mm Ply)

Wooden Block (3mm Ply)

TP Screw(3x20mm)

Washer (3x6mm)

TP Screw(3x20mm)

Washer (3x6mm)

Wooden Block (9mm Ply)

Wooden Block (3mm Ply)

Wooden Block (9mm Ply)

Wooden Block (3mm Ply)

Assemble the wheel mount to the thick wooden block

with screw,cut the surplus parts and epoxy the thinner

wooden block to it as illustration.

Wheel (115mm)

Steel wire (0.5x3000mm)

wheel mount

servo Steel wire (0.5x3000mm)

Epoxy the whole wheel mount set to the form in the

fuselage and be carefule don't let the arm touch the

fuselage when it works

Assemble the wheels to the standard undercarriages.

Epoxy the standard undercarriages to the wings.

Accessory list for the coming installation steps.

A’

B’

A=A’

B=B’

Wood dowel (6x50mm)

Wheel (115mm)

LockNut (4mm)

PVC

Bushing (8X4mm)

Cut off the surplus PVC part carefully along the shaded line

Cut away the film on the position for the air retract

landing and epoxy the wheel house to relevant position.

Rib template (2mm ply)

TP Screw (2.3x12mm)

1.5mm

3mm

TP Screw (2.3x12mm)

Rod (2.5x300mm)

Washer

Lock Nut (4mm )

Clevis

Nut (3mm )

Collar (3mm)

Screw (3x10mm)

Screw (4x40mm)

Washer(4x15mm)

Lock Nut (4mm )

Washer(4x15mm)

Clevis

Screw (3x10mm)

Nut (3mm )

Collar (3mm)

Rod (2.5x300mm)

Clevis

Lock Nut (3mm )

Screw (3x10mm)

Nut (3mm )

Screw (4x40mm)

Washer

Stab joiner (30x680mm)

TP Screw (3x20mm)

Washer(3x6mm)

TP Screw (2.3x12mm)

Screw (6x50mm)

Washer(4x15mm)

3mm

Install the nylon control horn and connect the linkage.

Secure the servo.Install the nylon control horn and

connect the linkage.

Assembly of the main wings.

Accessory list for the coming installation steps.

Note:rubber wheels oleo struts

and retracts are optional.

LockNut(4mm)

Bushing (8X4mm)

6mm

Rib template (2mm ply)

Wood dowel (6x50mm)

Rib template (2mm ply)

Wheel (115mm)

Stab joiner (30x680mm)

TP Screw (2.3x12mm)

6mm

1.5mm

TP Screw (2.3x12mm)

TP Screw (3x20mm)

Washer(3x6mm)

1.8mm

TP Screw (3x20mm)

Washer(3x6mm)

Assemble the wheels to the retracts.

Assemble the retracts to the main wing carefully.

Assemble the wheel cover as illustration.

Epoxy the wheel cover to appropriate position

around the retract as illustration.

According to the rib template drill holes in the wing

root and epoxy wood dowels in them.

According to the rib template drill holes in the fuselage.

1.5mm

TP Screw (2.3x8mm)

Ply (15x15x3mm)

Ply (15x15x7mm)

130mm

90mm

5mm

Ply (15x15x7mm)

32.5mm 32.5mm

Plastic tube(5x50mm)

130mm

90mm

5mm

15mm

Epoxy plies appropriate position inside the

fuselage as below and assemble the cowling.

TP Screw (2.3x8mm)

1.5mm

TP Screw (2.3x8mm)

Ply (15x15x3mm)

Drill two holes to the relevant position in the airplane

for assembling the drop tank.

Epoxy the drop tank to the bottom cover.

Epoxy plies to the cockpit and assemble the canopy

to it with screw and epoxy.

Epoxy plies to appropriate position inside the fuel

tank and drill holes through them.

Epoxy two parts and the plastic tubes in the holes.

67 70

6mm

260mm

15mm

4mm

3mm

Washer (3x6mm) Blind Nut (3mm)

Screw (3x15mm)

Washer (3x6mm) 2

Screw (3x15mm)

Blind Nut (3mm)

260mm 8mm

Wooden Block (9mm) ply(3mm)

162mm 305mm

419mm

Epoxy the wooden block to the breaches.

According to the location wooden block drill holes

in the fuselage.

Trim breaches to relevant position in the fuselage for

assembling the cockpit.

Epoxy plies to relevant position below the breaches

in the fuselage.

Assemble the cockpit to the fuselage and drill holes through the

ply and the wooden block in the fuselage and the cockpit,then

set blind nuts to the holes in the wooden block.

Epoxy the exhaust to the cowling.

Stab joiner (12x250mm)

Pin hinge(4.5x67mm)

Clevis

Rod (2x300mm)

Retainer

TP Screw (2.3x12mm)

Screw (3x35mm)

Washer(3x15mm)

Lock Nut (3mm )

Wood dowel (4x30mm)

Rib template (2mm ply)

Stab joiner (30x680mm)

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Make sure hinges are

mounted in the same line.

Pin hinge(4.5x67mm)

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

Install the servo as the illustration below.

5mm

Wooden Block

(17x17x8mm)

Servo tray(66x54x2mm)

Wooden Block

(17x17x8mm)

Servo tray(66x54x2mm)

Screw (6x50mm)

Blind Nut

Screw (6x50mm)

Fix the wings to the fuselage.

Reinforce the connection between the fuselage and

the wings by the screws as illustration.

Drill holes in the elevator and epoxy the pin

hinges to them.

Drill holes to relevant position in the stabilizers and

epoxy the elevators to them.

Accessory list for the coming installation steps.

Clevis

Retainer

Rod (2x300mm)

Screw (2x10mm)

Rod (2x300mm)

Clevis

Washer(3x15mm)

Washer

Lock Nut (3mm )

Screw (3x35mm)

Screw (2x10mm)

Wood dowel (4x30mm)

Rib template (2mm ply)

Drill two holes at the stabilizer root base via rib template

and epexy the wood dowel in them.

4mm

Rib template (2mm ply)

TP Screw (2.3x12mm)

1.5mm

3mm

TP Screw (2.3x12mm)

4mm

Securely glue together. If coming off during flights, you 'll

lose control of your airplane which leads to accidents!

33mm

90mm

108mm

Pin hinge(4.5x67mm)

Make sure hinges are

mounted in the same line.

5mm

Wood dowel (4x30mm)

Stab joiner (12x250mm)

Drill holes to appropriate position in the rudder and

epoxy the pin hinges in them

Install the nylon control horn and connect the linkage.

Secure the servo of elevator and connect the linkage.

Drill two holes in the stab root base on the rib template.

Epoxy the stabilizers to the fuselage.

Rudder servo

Throttle servo

Switch servo

Cut off the surplus part from the cowling,exhausts and

canopy carefully.

Ply(15x15x3mm)

TP Screw (2.3x8mm)

Canopy

Pvc part

Canopy

6mm

Wood dowel (6x30mm)

Wooden Block(17x17x8mm)

260mm

15mm

4mm

Washer (3x6mm) 2

Screw (3x15mm)

Blind Nut (3mm)

Ply (17x17x8mm)

Plastic tube(5x50mm)

Wood dowel (6x30mm)

ply(3mm)

Location wooden Block (2mm)

Wooden Block (9mm)

Drop tank

15mm

Location wooden Block (2mm)

Mounting the receiver and battery to appropriate

position in the fuselage.

According to the location wooden block and mark in the

cockpit through the holes in the location wooden block.

Epoxy wooden block to the relevant position behind the

marked position and drill holes through the marked point

and epoxy the wooden dowel in them.

Open breaches to appropriate position in the cockpit

as illustration.

Accessory list for the coming installation steps.

Fuel supply line

Fuel spray line

Air pressure line

Linkage Stopper

Washer (2mm)

Nut (2mm)

Set screw (3x4mm)

Washer (

2mm

)

Set screw (3x4mm)

Install the switch and the throttle servo Epoxy the fuel tank in the fuselage.

Notice the position of the fuel tank in the fuselage.

Install the throttle servo to appropriate position in the

fuselage.

Assembly of the fuel tank. Assemble the switch servo to the fuselage.

Add a rubber ring to the

clevis for insuring safety

Assembly of the switch servo.

Linkage Stopper

Washer (2mm)

Nut (2mm)

Set screw (3x4mm)

AA’

BB’

Make sure to glue securely.

If not properly glued, a failure in flight may occur.

Temporarily fasten down the main wing and

check its correct position.

Securely glue together.If coming off during flights,

you'll lose control of your airplane which leads

to accidents!

A=A'

B=B'

Rudder

Vertical

fin

Cut away the rubber tube when

the epoxy glue dried.

1mm

Make sure they are in

the right position while

installing.

5mm

Steel wire (0.5x3000mm)

Clevis

Washer(3x15mm)

Lock Nut (3mm )

Screw (3x80mm)

Copper joiner

Plastical tube(3x50mm)

Clevis

Copper joiner

Screw (2x10mm)

Nut (2mm )

Washer(2x5mm)

Steel wire (0.5x3000mm)

TP Screw (2.3x12mm) Ply (15x15x3mm) 8

Assembly of the stabilizer.

keep some space about 1mm width between

the vertical fin and rudder.

Drill holes to the relevant position in the tailing edge

and epoxy the rudder to them. Epoxy the tail retract to the frame steadily in

the fuselage as below.

The sketch map for the steel wire of tail retract.

34 37

Accessory list for the coming installation steps.

The sketch map after the rudder shaft assemble finished.

Steel wire (0.5x3000mm)

Clevis

Washer(3x15mm)

Lock Nut (3mm )

Screw (3x80mm)

Copper joiner

Washer(3x15mm)

Screw (3x80mm)

Lock Nut (3mm )

Clevis

Aluminum tube

Steel wire

Drill a small hole to appropriate possition in the

fuselage for installing the plastical tube.

3mm

68mm

45mm 70mm

Plastical tube(3x50mm)

Clevis

Copper joiner

Screw (2x10mm)

Nut (2mm )

Washer(2x5mm)

Install the servo.

Steel wire

Copper joiner

Lock Nut (2mm )

Screw (2x10mm)

Ball joint

Washer(2x5mm)

Aluminum tube

The sketch map of the linkage for the rudder

and the tail wheel.

The sketch map of the steel wire for the rudder.

Assemble the servo of rudder in the fuselage.

In case of 2-cycle & 4-cycle engine.

250 mm

Linkage Stopper

Washer(5mm)

Spring Washer(5mm)

Screw(5mm)

Plastic tube (2x650mm)

Washer 4

Blind Nut (5mm)

Fuel tank (550cc) 14

Blind Nut (4mm)

5.2mm

Blind Nut

Drill four holes at the diameters as shown for engine

mount.

The front view of the engine install completion

Washer

Screw

Washer

Assemble the engine.

TP Screw (2.3x12mm)

1.5mm

TP Screw (2.3x12mm)

Ply (15x15x3mm) 8

Trim the surplus parts off the tail wheel cover carefully

and make sure the tail retract can get into the tail

fuselage when the gear up.

The side view when the engine install completion,

customers can adjust the engine to a appropriate

position by move the engine mount.

Accessory list for the coming installation steps.

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