Trane OXBOX J4PH4 Series User manual

RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION

DO NOT DESTROY THIS MANUAL

Please read carefully and keep in a safe place for future reference by a serviceman.

INSTALLATION INSTRUCTIONS

PACKAGE HEAT PUMP & AIR CONDITIONER

FEATURING R-410A

14 SEER J4PH4 SERIES - (2-5Tons)

WARNING

These instructions are intended as an aid to qualified,

licensed service personnel for proper installation,

adjustment and operation of this unit. Read these

instructions thoroughly before attempting installation

or operation. Failure to follow these instructions may

result in improper installation, adjustment, service or

maintenance possibly resulting in fire, electrical shock,

property damage, personal injury or death.

BX-SVN-J4PH4-1A-EN

TABLE OF CONTENTS

LIST OF TABLES

LIST OF FIGURES

This document is customer property and is to remain with this unit.

These instructions do not cover all the different variations of systems nor

does it provide for every possible contingency to be met in connection with

installation.

All phases of this installation must comply with NATIONAL, STATE and

LOCAL CODES. If additional information is required please contact your local

distributor.

1.0 SAFETY

WARNING

These instructions are intended as an aid to qualified, licensed service

personnel for proper installation, adjustment and operation of this unit. Read

these instructions thoroughly before attempting installation or operation.

Failure to follow these instructions may result in improper installation, adjust -

ment, service or maintenance possibly resulting in fire, electrical shock, prop -

erty damage, personal injury or death.

WARNING

The manufacturer’s warranty does not cover any damage or defect to the

heat pump caused by the attachment or use of any components, accesso -

ries or devices (other than those authorized by the manufacturer) into, onto

or in conjunction with the heat pump. You should be aware that the use of

unauthorized components, accessories or devices may adversely affect the

operation of the heat pump and may also endanger life and property. The

manufacturer disclaimer any responsibility for such loss or injury resulting

from the use of such u nauthorized components, accessories or devices.

WARNING

Disconnect all power to the unit before starting maintenance. Failure to do

so can result in severe electrical shock or death.

WARNING

Do not, under any circumstances, connect return ductwork to any other heat

producing device such as a fireplace insert, stove, etc. Unauthorized use of

such devices may result in fire, carbon monoxide poisoning, explosion,

property damage, severe personal injury or death.

WARNING: This is a safety alert symbol indicating a potential hazard -

ous situation, which could result in personal injury, property and/or

product damage or death.

CAUTION: This is a safety alert symbol indicating a potential hazard -

ous situation, which could result in moderate personal injury, property

and/or product damage.

When you see the sy mbols below on the labels or in the manuals, be alert to

the potential or immediate hazards of personal injury, property and/or product

damage. It is the owner’s or installer’s responsibility to comply with all safety

instructions and information accompanying these symbols.

WARNING

The unit must be permanently grounded. A grounding lug is provided. Failure to

ground this unit can result in fire or electrical shock causing property damage,

severe personal injury or death.

WARNING

Only electric heater kits supplied by this manufacturer as described in this

publication have been designed, tested, and evaluated by a nationally recog-

nized safety testing agency for use with this unit. Use of any other manufac-

tured electric heaters installed within this unit may cause hazardous conditions

resulting in property damage, fire, body injury or death.

WARNING

Proposition 65: This appliance contains fiberglass insulation. Respirable

particles of fiberglass are known to the state of California to cause cancer.

As soon as unit is received, it should be inspected and noted for possible shipping

damage during transportation. It is carrier’s responsibility to cover the cost of

shipping damage. Manufacturer or distributor will not accept the claims from dealer

for any transportation damage.

1.1 INSPECTION

Refer to Fig. 2-2, 2-3 , 2-4, 2-5 for unit physical data and to Table 6-1 & 6-2 for

electrical data.If components are to be added to a unit they must meet local

codes, they are to be installed at the dealer’s and /or the customer’s expense.

Size of unit for proposed installation should be based on heat loss / heat gain

calculations made in accordance with industry recognized procedures identified

by the Air Conditioning Contractors of America.

1.2 LIMITATIONS

2.0 INSTALLATION

2.1 PRE-INSTALLATION

Before installation, carefully check the following:

1. Unit should be installed in accordance with national and local safety codes,

including but not limit to ANSI/NFPS No. 70 or Canadian Electrical Code Part 1,

C22.1, local plumbing and wastewater codes and any other applicable codes.

2. For rooftop installation, be sure the structure has enough strength to support

the weight of unit. Unit should be installed on roof curb and leveled.

3. For ground level installation, a level slab should be used.

4. Condenser airflow should not be restricted.

5. On applications when a roof curb is used, the unit must be positioned on the

curb so the front of the unit is tight against the curb.

CAUTION

A manufactured (mobile) home installation must conform with the Manufactured

Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when this

Standard is not applicable, the Standard for Manufactured Home Installations

(Manufactured Home Sites, Communities and Set-Ups), ANSI/NCS A225.1,

and/or MH Series Mobile Homes, CAN/CSA Z240.

* The above figure for reference purpose only.

2.2 CLEARANCE

All units require certain clearance for proper operation and service. Refer to

Table 2-1 for the clearances required for construction, servicing and proper

unit operation.

2.3 RIGGING AND HANDING

Exercise care when moving the unit. Do not remove any packaging until the

unit is near the place of installation. Rig the unit by attaching chain or cable

slings to the lifting holes provided in the base rails. Spreader bars, whose

length exceeds the largest dimension across the unit, MUST be used across

the top of the unit.

CAUTION

Before lifting, make sure the unit weight is distributed equall y on the rigging

cables so it will lift evenly.

Units may be moved or lifted with a forklift. Slotted openings in the base rails

are provided for this purpose.

All panels must be secured in place when the unit is lifted.

The condenser coils should be protected form rigging cable damage with

plywood or other suitable material.

CAUTION

Fig. 2-1 Component Location

Decorative

protective coil

guard

Highly efficient enhanced

copper tube / aluminum fin

indoor coil

Highly efficient enhanced copper

tube/Aluminum fin outdoor coil

Condenser fan motor

Blower motor with

slide-out blower assembly

Electric heater

assembly (optional)

Compressor

Heavy gauge removable

base rails

Fig. 2-2 Unit Dimensions

Unit size：

024, 030, 036

* The above figure for reference purpose only.

Hi./Lo. pressure

service port

1/4’’ SAE

Condensate drain

connection 3/4” NPTI

(Trap required) Low voltage entrance 7/8” Dia.

High voltage conn. 1-3/8” Dia.

Front

Electrical service access

compapartment panel

″ 4 / 3 - 7 3

″ 6 1 / 9 - 1 2

″ 2 5

″ 8 / 7 - 5 ″ 8 / 5 - 6

″ 6 1 / 3 1 - 4 2

″ 6 1 / 1 1 - 2 1 ″ 8 /

5 - 6

″ 2 / 1 - 8 1

″ 8 / 5 - 6

″ 6 1 / 9 - 8

″ 8 / 5 - 6

3-11/16″

3″

″ 6 1 / 5 - 4

″ 6 1 / 9 - 1

″ 8 / 3 - 2

Side supply

air opening

Side return

air opeing

* The above figure for reference purpose only.

Unit size：

024, 030, 036

Fig. 2-3 Dimensions Back and Bottom

Bottom View

Back View

50-1/4″

″ 4 / 3 - 1

1-3/4″

″ 6 1 / 5 1 - 5 3

1-5/8″ 14-1/2″

″4 / 1 - 4″ 2 / 1 - 4 1

″ 8 1

14-1/2″4-3/8″

1-13/16″

Fig. 2-4 Unit Dimensions

Unit size：

042, 048, 060

Hi./Lo. pressure

service port

1/4’’ SAE

Condensate drain

connection 3/4” NPTI

(Trap required) Low voltage entrance 7/8” Dia.

High voltage conn. 1-3/8” Dia.

Front

Electrical service access

compapartment panel

* The above figure for reference purpose only.

″ 6 1 / 1 - 2 4

″ 4 2

″ 6 1 / 1 - 8 ″ 8 / 5 - 6

″ 6 1 / 1 - 3 3

″ 6 1 / 1 1 - 2 1 ″ 8 / 5

- 6

″ 2 / 1 - 2 2

″ 8 / 5 - 6

″ 8 / 3 - 0 1

″ 8 / 5 - 6

3-11/16″

3″

″ 6 1 / 7 - 4

″ 6 1 / 9 - 1

″ 8 / 3 - 2

″ 2 / 1 - 8 5

* The above figure for reference purpose only.

Fig. 2-5 Dimensions Back and Bottom

Bottom View

Back View

Side supply

air opening

Side return

air opeing

Unit size：

042, 048, 060

56-3/4″

2-1/4″ 14-1/2″

″ 4 / 3 - 1

″4 / 1 - 4″ 2 / 1 - 4 1

1-3/4″

″ 4 / 1 - 0 4

1-13/16″

″ 4 2

14-1/2″6-5/16″

1-13/16″

D i r e c t i o n D i s t a n c e ( i n .)

D i r e c t i o n

D i s t a n c e ( i n .)

To p

Front

Re a r

Ri g h t

Le f t

B o t t o m

3 0

6 0

D uct clearance: 1 inch clearance for all sides of air supply duct.

1. Units must be installed outdoors. Over hanging structure or shrubs should not obscure condenser air discharge outlet.

2. The minimum clearance without economizer/fresh air damper. For distance with economicer/fresh air damper, please refer to the

installation instructions provided with the accessory.

3. Units may be installed on combustible floors made from wood or class A, B or C roof covering materials.

Table 2-1: Unit Clearance

NOTE

For units applied with a roof curb, the minimum clearance may be reduced from 1 inch to 1/2 inch between

combustible roof curb material and this supply air duct.

A unit with electric heaters with an inlet or outlet duct that penetrates the building structure supporting the unit shall be provided

with a mounting base of noncombustible material so designed that, after the unit is installed, there will be no open passages

through the supporting structure that would permit flame or hot gases from a fire originating in the space below the supporting

structure to travel to the space above that structure. If the unit is intended to be installed on a supporting structure of

combustible material, the base shall be so designed that the req uired clearance will be maintained between the supporting

structure and the unit, plenum, and attached duct. Spacers necessary to provide req uired clearances shall be attached to the

unit mounting base, and shall extend not less than 76 mm (3 in.) below the upper surface of the supporting structure, except

that, in a unit designed for use only in a mobile home, the distance shall be not less than 19 mm (3/4 in.).

NOTE

This manual suits for next models

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