Trane Genius PKG-PRC007-EN User manual

Ver tic al

Self-Contained

Air Conditioning

Air and Water Cooled

5 - 15 Tons

60 Hz

PKG-PRC007-EN

©American Standard Inc. 2000

Introduction

The TRANE Company, a world leader in

the HVAC industry, has developed

another option to meet the needs of our

customers . . . the Genius! Built to

provide not only the indoor comfort but

also the confidence that the unit is

reliable, durable, easy to install and

maintain.

The Genius line has been designed to

satisfy the demands of the international

markets.

IAQ standards, microcontrols and

simplified maintenance were all

considered during its design.

Water Cooled Unit

Contents

PKG-PRC007-EN

ntroduction 2

Features and Benefits 4

Model Number Description 8

General Data 9

Selection Procedure 10

Performance Data 11

Controls 36

Electrical Data 37

Dimensions 47

Mechanical Specification 51

PKG-PRC007-EN4

Features and

Benefits

The Genius line was built to provide not

only ultimate indoor comfort but also

the comfort of knowing that our self-

contained units are reliable as well as

easy to install and maintain.

Genius is the most flexible vertical self-

contained of the market. Suitable to use

in offices, residences or restaurants.

Available as water cooled, integrated air

cooled (or package unit) or with remote

air coded condenser; the modern design

of the Genius line allows you, for the first

time, to select the color of the unit.

Why Consider Self-Contained

Floor-by-Floor Systems?

Improved Cash Management

•Factory installed options and testing:

Reduces field labor and installation risk

and improves system reliability

•Requires less sophisticated maintenance

than built-up systems

Tenant Satisfaction

•Complete HVAC system on each floor or

area minimizes tenant inconvenience

during routine maintenance.

•Tenants can control system after hours

to increase productivity and minimize

expense

Low First Cost

•Factory packaged controls and piping

reduce field labor, installation time and

cost

•Flexible arrangement to match most

building configurations

Lower Installed Cost

•Single point power connection

•Single point water connection

•Factory commissioned and tested

controls

•Factory installed options

Economical Operation

•Floor-by-floor system results in energy

savings since only air conditioners on

floors requiring cooling need to operate

•Annual system energy consumption

comparable to central chilled water

system but with significant energy

consumption reduction during partial

occupancy and after-hours

Assured Acoustical Performance

•Horizontal discharge plenum provides

smooth airflow, reducing static pressure

losses for optimum acoustical

performance.

•Scroll compressor design smooths gas

flow for quieter operation

Micro Controls

Trane was the first to introduce

Microelectronics to commercial unitary

products and has continued to expand

its application to other products.

The new self-contained with Micro

provides the highest performance,

reliability and best serviceability in the

industry. Trane, a world class

manufacturer can provide this winning

combination for your facility.

The Trane Micro, provided as a factory

installed option, was designed with two

thoughts in mind: reliability and comfort.

The Micro accurately orchestrates all

other system operations whether it is

heating or cooling.

Since it is factory mounted it will provide

smooth, trouble-free start-up.

The microprocessor provides powerful

operation and diagnostic information.

The micro eliminates the need for a field

installed anti short-cycle timer and time

delay relays, which are an integral part

of the micro controller.

The IAQ standard, the microelectronics

and the simplified maintenance

capability were all considered a priority

during the design phase of this self-

contained unit.

SRVE

(with discharge plenum)

5PKG-PRC007-EN

Features and

Benefits

Air Handling Section

In accordance to the ASHRAE Standard

62-89 for Indoor Air Quality, Trane has

developed an exclusive and innovative

design for the drain pan. This design

insures proper drainage, preventing

conditions of water stagnation that could

result in microbial growth.

All the air handlers feature a factory

installed belt drive and ball bearing

evaporator fan with adjustable shelves.

The unit can be installed indoors; the

condenser air can be ducted to the

outside or installed in a remote location.

For free horizontal application, the

optional discharge plenum with

aluminum grills insures a quiet

operation and maintains the aesthetics

of the units.

In the return section an optional

aluminum grill grants an easy and

elegant installation.

3 Filter Types

To meet Commercial and Industrial

needs you can select the filter media for

the application.

Nylon Electrostatic Filters

Wire Mesh Permanent Filters

Throwaway Filters

Many other options available as special

(Contact your local Trane

Representative).

Scroll Compressor

offers significant efficiency and reliable

benefits. With fewer moving parts than

comparable reciprocating compressors,

there is less internal friction and

therefore greater efficiency. A smooth

compressor cycle, due to the low torque

variation, creates less stress on the

motor for greater reliability and

efficiency.

How the Scroll Compressor Works

General

The compressor has two scrolls. The top

scroll is fixed and the bottom scroll

orbits. Each scroll has walls in a spiral

shape that intermesh.

Inlet — First Orbit

As the bottom scroll orbits, two

refrigerant gas pockets are formed and

enclosed.

Compression — Second orbit

The refrigerant gas is compressed as the

volume is reduced closer to the center of

the scroll.

Discharge — Third Orbit

The gas is compressed further and

discharged through a small port in the

center of the fixed scroll.

PKG-PRC007-EN6

Features and

Benefits

Integrated Self-Contained Systems:

Profitable, Simple

Integrated Comfort™System (ICS)

Trane’s Integrated Comfort™system

improves job profit and increases job

control by combining Trane self-

contained units and a Tracker®building

management system. This integrated

system provides total building comfort

and control. The primary motivation for

building owners/managers in making the

purchasing decision of an HVAC controls

system is no longer just saving energy; it

is having the ability to automate their

facilities and the convenience of interface

to control systems.

As an additional benefit the Micro

allows the Genius to be integrated to

the Tracker. This ability allows the

multiple units to be controlled and

diagnosed from a central location, from

across town or even across the country.

Just imagine the HVAC installed in your

facility capable of being scheduled,

monitored and let you know when it is

having problems.

Genius is three times ingenious in many

ways.

Available in 3 models

SRVE - Self-contained unit with

INTEGRATED air cooled condenser

SIVE - Self contained unit with REMOTE

air-cooled condenser

SAVE - Self-contained WATER-cooled

unit with shell and tube condenser

Available 3 Colors

The attractive highly functional design of

the Genius line offers the customers the

selection of three equipment colors to

blend with any architectural style:

Gray

Black

Red

3 Motor Sizes

The units have the capability to meet any

static pressure application up to 1.5”

with their 3 options:

- Low Static Motor Option

- Medium Static Option

- High Static Option

Programmable Thermostat (PT)

PT programming is very simple! PT has

a display that shows the hour, the day of

the week, the selected program and the

ambient temperature. PT can be

programmed for up to four setpoints for

each day of the week. Using the button

“timed-override” the customer can

prolong the machine operation beyond

the programmed schedule, according to

customer needs.

3 Filter Options

Three filter options exist which may be

installed in Genius units.

1. Permanent washable filters of

electrostatic fabric (standard).

2. Disposable 2” filters.

3. The combination of the two placed in

series.

3 Control Options

Standard Thermostat

All units are furnished with a standard

thermostat that can be installed

remotely or directly on the equipment.

Microcontrol

This state of the art control offers a

complete family of sensors and wall

mounted devices to compliment the

capabilities of the Trane Micro.

7PKG-PRC007-EN

Features

Summary

Quality and Reliability

•Galvanized steel casing

•Synthetic enamel paint

•Innovative Drain Pan

•Scroll Compressors

Flexibility

•Air or Water Cooled

•Free discharge plenum or ducted

discharge

•Voltages available:

220/3/60, 440/3/60, 380/3/60 and 380/50/3

Controls

•Thermostat unit mounted or remote

•Optional Programmable thermostat

•Optional Microprocessor

•ICS compatible, Tracker is your ideal

partner for small buildings applications.

Filters

•Throwaway

•Washable - Nylon type

•Washable - Aluminum Mesh

Wide range of Models available:

SRVE: Self Contained with Integral Air Cooled Condenser

SIVE: Self Contained with Remote Air Condenser

SAVE: Self Contained with Water cooled

Nominal Capacity: From 5 to 15 Tons

You can reach up to 1.5” esp with our Double Inlet Forward curved

Supply fan. It also has variable V-belt drives.

The case has been insulated with BIDIM insulation.

Other options:

Aluminum decorative grill

Plenum discharge box for free air discharge

Service Valves

Sight Glass

Solenoid Valve

PKG-PRC007-EN8

Model

Number

Description

9PKG-PRC007-EN

Table GD-1 — Genius – General Data

SAVE Model 050 T 075 T 100 2T 125 2T 150 2T

Nominal TR Capacity 5 7.5 10 12.5 15

Length (mm) 960 1190 1500 1700 1700

Depth (mm) 600 600 600 600 600

Height (mm) 2000 2000 2000 2000 2000

Height w/ Plenum Box (mm) 2295 2295 2295 2295 2295

Net Weight (kg) 247 288 376 440 461

SRVE Model 050 T 075 T 100 2T 125 2T 150 2T

Nominal TR Capacity 5 7.5 10 12.5 15

Length (mm) 960 1190 1500 1700 1700

Depth (mm) 720 720 830 1000 1000

Height (mm) 2000 2000 2000 2000 2000

Height w/ Plenum Box (mm) 2295 2295 2295 2295 2295

Net Weight (kg) 268 310 416 459 490

SIVE Model 050 T 075 T 100 2T 125 2T 150 2T

Nominal TR Capacity 5 7.5 10 12.5 15

Evaporator Units

Quantity/Model 1/SIVE050 1/SIVE075 1/SIVE100 1/SIVE125 1/SIVE 150

Length (mm) 960 1190 1500 1700 1700

Depth (mm) 600 600 600 600 600

Height (mm) 2000 2000 2000 2000 2000

Height w/ Plenum Box (mm) 2295 2295 2295 2295 2295

Net Weight (kg) 190 225 235 347 392

Condensing Units

Quantity/Model 1/CRCB050 1/CRCB075 1/CRCB100 1/CRCB125 1/CRCB150

Length (mm) 987 1241 1341 1646 1646

Depth (mm) 631 631 631 714 714

Height (mm) 890 890 941 1018 1247

Net Weight (kg) 93 124 139 180 212

Compressor

Quantity TR 1 / 5 1 / 7.5 2 / 5 5 + 7.5 2 / 7.5

Evaporator Coil

Rows 3 3 3 3 4

Finned Height (mm) 536 508 612 663 714

Finned Length (mm) 711 965 1143 1328 1321

Finned Clearance (m) 0.38 0.49 0.70 0.88 0.94

FPF ( Fins Per Foot) 132 132 132 132 132

Evaporator Fan

Quantity 1 1 2 2 2

Diameter x Length 270 x 270 321 x 321 270 x 270 321 x 321 321 x 321

Plenum Box Option (CV) 0.5 0.5 0.5 0.5 1.0

Standard Motor Option (CV) 1.0 1.5 1.5 2.0 3.0

Motor Option 1 (CV) 1.0 2.0 2.0 3.0 4.0

Motor Option 2 (CV) 1.5 3.0 3.0 4.0 5.0

Minimum Air Flow (m3/h) 3060 4590 6120 7650 9180

Maximum Air Flow (m3/h) 3825 5740 7650 9560 11475

Condenser Fan

(SRVE and CRCB)

Quantity 1 1 2 2 2

Diameter x Length 321 x 321 321 x 321 270 x 270 321 x 321 321 x 321

Motor (CV) 1.0 3.0 3.0 4.0 5.0

Air Flow (CFM) 5450 8315 9935 13930 17320

Water Condenser

(SAVE)

Minimum Water Flow GPM 1.4 2.0 2.7 3.4 4.1

Maximum Water Flow GPM 4.0 6.0 8.0 9.9 11.9

Maximum Pressure Drop (ca feet) 1.9 4.6 1.8 3.0 3.1

Condenser Coil

(SRVE, CRCB)

Rows 4 4 4 4 4

Finned Height (mm) 711 813 864 940 1168

Finned Length (mm) 762 1016 1143 1473 1473

FPF (Fins per Foot) 168 168 168 168 168

General

Data

PKG-PRC007-EN10

Selection

Procedure

The selection of a Genius self-contained

unit can be accomplished in three easy

steps.

LOAD: Determine the load requirements

for heating and cooling (include outside

air) using Trane’s load estimate forms,

TRACE®Easy/600 or any standard

method.

UNIT TYPE: Self-contained air

conditioners are available in either

water-cooled or remote air-cooled

models to match individual needs.

SELECT THE UNIT: The conditions under

which the unit must operate and the

design load will give the final selection.

SELECTION EXAMPLE

Design Conditions

Water-cooled unit

Entering air temperature — 80/67 F

Total gross capacity required —

55,000 BTUH

Entering water temperature — 85 F

Leaving water temperature — 92 F

Airflow — 1,950 CFM at 0.5” duct static

pressure.

Voltage

Unit Selection

Tentatively select a 5-ton unit — Model

SAVE050. Refer to Table PD-6 to obtain

gross total and sensible unit capabilities,

gpm, and leaving water temperature at

nominal conditions:

Total MBh — 60.6

Sensible MBh — 43.5

GPM — 14.5

LWT — 95

The SAVE-050 meets the total and

sensible design requirements.

Since the difference between entering

and leaving water is 7°F multiply the

capacities and water flow by correction

factors on Capacity Correction Factor

Table.

Cooling capacity multiplier 1.01

Sensible capacity multiplier 1.05

Water flow multiplier 1.39

60.6 x 1.01 = 61.21 MBh

43.5 x 1.01 = 43.94 MBh

14.5 x 1.39 = 20.16 GPM

Refer to Table PD-1 to determine

approximate brake horsepower and fan

rpm:

1035 rpm and 0.66 bhp.

Determine net capacities by subtracting

fan motor heat from gross capacities:

2.8 x 0.66 bph = 1.85 MBh

Net total capacity =

61.21 - 1.85 = 59.36 MBh

Net sensible capacity =

43.94 - 1.85 = 42.09 MBh

Supply air temperature DB

Qs= 1.085 x CFM x (Tr-TS)

42,090 = 1.085 x 1950 x (80-TS)

TS= 80 - 42,090

(1.085) (1950)

TS= 60.1°F

Air-Cooled

Design Conditions

— 80 F/67 F DB/WB return air

temperature

— 95 F Ambient

— 109300 BTUH Total Net

— 76500 BTUH Sensible Net

— 0.380 External Static Pressure

(evaporator fan)

— 4200 CFM

— 0.25 External static pressure

(condenser fan)

Required

1. Select unit

2. Fan speed and BHP for

a) Evaporator fan

b) Condenser fan

3. Supply air temperature DB

Solution

1. Select Unit

Initially Select a 10-Ton Unit

From Table PD-13

80/67 EAT

95 F AMB = 118.7 MBh Total Gross

4200 CFM 86.6 MBh Sensible

2. Fan speed and BHP determination

Total Static Pressure

Evaporator

0.380 esp

From Table PD-3

Evaporator

10-ton unit

4200 CFM = 1107 RPM

0.5 ESP = 1.63 BHP

Note: If values fall between cfm’s or

esp’s it is proper to interpolate between

values. Do not extrapolate beyond

values in catalog. Contact Trane

marketing department for assistance.

Fan Motor Heat Equation

Fan motor heat = 2.8 x 1.63 = 4.56 MBh

Net total capacity = 118.7 - 4.50

= 114.14 MBh

Net sensible capacity = 86.6 - 4.56

= 82.04 MBh

Conclusion:

Required — 109300 BTUH Total Net

76500 BTUH Total

Sensible Net

Provided — 114140 BTUH Total Net

82040 BTUH Total Net

The 10-ton unit is the proper choice for

this application.

This manual suits for next models

Table of contents

Other Trane Air Conditioner manuals

Trane

Trane Tracker Version 12 Manual

Trane

Trane Oxbox J4MXCA003EC6HCA Assembly instructions

Trane

Trane A4AC3018A1000A Assembly instructions

Trane

Trane Precedent TSJ072A Installation and operating instructions

Trane

Trane R410a User manual

Trane

Trane TTZ048A100A1 User manual

Trane

Trane IntelliPak 1 Installation and operating instructions

Trane

Trane 4MXW6-A User manual

Trane

Trane Duplex Water-Cooled Hermetic CenTraVac User manual

Trane

Trane OXBOX JMM5A0A24M21SAA Assembly instructions

Trane

Trane XL19i-APG02-EN User guide

Trane

Trane 4MYW5 User manual

Trane

Trane TCH024C1 Owner's manual

Trane

Trane INTELLIPAK RT-SVX10C-EN Installation guide

Trane

Trane Precedent THJ072A Installation and operating instructions

Trane

Trane 4MXX8509A10N0AA User guide

Trane

Trane CyberAir DX Installation and operating instructions

Trane

Trane Foundation GBC Series Installation and operating instructions

Trane

Trane A4AC3018B1000B Assembly instructions

Trane

Trane 4TTR3018-060 Assembly instructions

Trane

Trane UniTrane Manual

Trane

Trane MCC Series User manual

Trane

Trane 4TXCA002DS3HCB Assembly instructions

Trane

Trane BAYHALT245 Assembly instructions

Popular Air Conditioner manuals by other brands

Spheros

Spheros CC 355 instructions

Bosch

Bosch Climate 5000 SCI 24 CAS/ OU- OUE owner's manual

Panasonic

Panasonic CS-E12HKEW operating instructions

nedis

nedis ACMB1WT7 quick start guide

Samsung

Samsung AR KV Series User & installation manual

Daikin

Daikin FCFV50A Operation manual

Fujitsu

Fujitsu Inverter ASBA30JFC operating manual

Toshiba

Toshiba RAS-M10SMUV-E installation manual

Daikin

Daikin FXLQ20MAVE Operation manual

Hitachi

Hitachi RAS-E24CAK instruction manual

CIAT

CIAT Magister 2 Series Installation, Operation, Commissioning, Maintenance

Bestron

Bestron AAC6000 instruction manual

Hisense

Hisense 7K Use and Installation Instructions

Frigidaire

Frigidaire FFRE0533S1E0 Use & care guide

Samsung

Samsung AS09HM3N user manual

Frigidaire

Frigidaire CRA073PU11 use & care

Soleus Air

Soleus Air GB-PAC-08E4 operating instructions

McQuay

McQuay MCK020A Technical manual