Trane BAYTWGR0004 Assembly instructions

SSAAFFEETTYY WWAARRNNIINNGG

Only qualified personnel should install and service the equipment The installation, starting up, and servicing of heating, ventilating, and air-conditioning

equipment can be hazardous and requires specific knowledge and training Improperly installed, adjusted or altered equipment by an unqualified person

could result in death or serious injury When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that

are attached to the equipment

July 2020 1188--HHHH3322DD11--11CC--EENN

Plastic Top Aftermarket Kit

BAYTWGR0004

BAYTWGR0003

BAYAWGR0004

BAYAWGR0003

NNOOTTEE:: “Graphics in this document are for representation

only. Actual model may differ in appearance.”

Installer’s Guide

218-HH32D1-1C-EN

General Data

This accessory kit is intended for use on Trane or

American Standard units that are purchased without a

plastic top The accessory assembles on top of the unit

No parts, e g sheet metal top or fan grille, should be

removed from unit before installation of kit

KKiitt CCoonntteennttss::

Items Quantity

Plastic Top 1

Adapter Ring 1

Support Clip, Small 3

Support Clip, Large 1

#12 Screw 4

Foam Gasket 1

IInnssppeeccttiioonn::

Check carefully for any shipping damage This must be

reported to and claims made against the transportation

company immediately Any missing parts should be

reported to your supplier at once and replaced with

authorized parts only

DDiimmeennssiioonnss::

The table below displays added height to unit after kit

installed

Weatherguard Top Height (Inches)

BAYTWGR004 7.75

BAYTWGR003 7.06

BAYAWGR004 7.75

BAYAWGR003 7.06

18-HH32D1-1C-EN 3

IInnssttaallllaattiioonn IInnssttrruuccttiioonnss::

1. Install the foam gasket onto the corner surface area of the control

box. See Figure 1.

a. Clean the control box corner surface area with soap and

water. Make sure to remove all debris (dirt, grease, and oils).

b. Dry the area fully with a lint free cloth.

c. Clean the control box corner surface area with Isopropyl

Alcohol. Wipe dry before the Isopropyl Alcohol evaporates.

d. Remove adhesive backing material from the foam gasket.

e. Put the foam gasket onto the corner surface area of the

control box.

Figure 1. Foam Gasket Location

Foam Gasket Location

2. Install the adapter ring to the top of the unit. See Figure 2.

a. Align the control box corner of the adapter ring with the

control box corner of the unit.

b. Rest the adapter ring on top of the unit. Make sure that the

inner surface of the adapter ring at the control box corner is

flush against the foam gasket.

Note: This ensures the foam gasket is not damaged.

c. Use a rubber mallet to tap the other three corners of the

adapter ring down until the tabs inside the ring engage below

the screws on the unit.

d. Carefully pull up on the adapter ring to make sure it does not

easily come up in any location. If it does, tap on the adapter

ring with the mallet until it is secure on the unit top.

Figure 2. Adapter Ring Ta s

Adapter Ring

Tab

Control Box

Corner

GGeenneerraall DDaattaa

418-HH32D1-1C-EN

3. Install three small support clips to the adapter ring. Make sure to

align the grooves in the support clips with the indentation in the

adapter ring. See Figure 3 for the support clip locations and Figure

4 for the alignment feature.

Note: The orientation of the small support clips is such that they

can only be installed in one direction.

Figure 3. Small Support Clips Installation

Small Support Clips (x3)

Control Box Corner

Figure 4. Small Support Clips Alignment

Groove

Indentation

Small Support Clip

GGeenneerraall DDaattaa

18-HH32D1-1C-EN 5

4. Install the large support clip to the adapter ring in the location

shown. The large clip has two grooves, so rotate the clip so that

the alignment tab indicated in Figure 5 faces the outside of the

ring.

Figure 5. Large Support Clip Position

Alignment

Tab

Large Support

Clip

5. Install plastic top to the adapter ring. See Figure 6.

a. Orient the plastic top so that the corner with the "bump out"

is on the control box corner of the unit as seen in Figure 6.

b. Align the screw hole locations in the plastic top with the

support clips, and make sure the plastic top is fully seated on

the adapter ring.

c. Attach the plastic top to the four support clips on the adapter

ring with four #12 screws. Hand tighten the screws.

Note: Do NOT over-tighten the screws.

Figure 6. Plastic Top Installation

Screws (4x)

Plastic Top

GGeenneerraall DDaattaa

618-HH32D1-1C-EN

RReemmoovvaall IInnssttrruuccttiioonnss::

1. Remove four screws that attach the plastic top to the four support

clips on the adapter ring, and then remove the plastic top.

2. Remove the four support clips.

3. Remove the adapter ring from the top of the unit.

a. Locate the two arrow marks on the adapter ring at the front

left corner of the unit (to left of control box) which indicates

the location for removal.

b. Pry that corner of the adapter ring from the top using a flat

head screwdriver.

c. Once the adapter ring is free on that corner, pry the other

three corners of the adapter ring until the adapter ring is free

from the unit top.

Figure 7. Removal Instructions

Arrow Marks (2x)

GGeenneerraall DDaattaa

18-HH32D1-1C-EN 7

RReeccoommmmeennddeedd CClleeaarraanncceess::

The manufacturer’s clearance to walls, fences, adjacent units and

overheads is acceptable if the installation follows recommended

clearances as seen in the equipment installer guide or equipment

application guide and is within 1” to 2” of said recommendation.

Figure 8. Recommended Clearances for the Unit

Min. 12” to

Shrubbery

Near Bedrooms

Min 5’ Unrestricted

Access Panel

Min 3’

Unrestricted

3’

GGeenneerraall DDaattaa

About Trane and American Standard Heating and Air Conditioning

Trane and American Standard create comfortable, energy efficient indoor environments for residential applications For

more information, please visit www trane com or www americanstandardair com

The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice We are committed to

using environmentally conscious print practices

18-HH32D1-1C-EN 08 Jul 2020

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